Patent classifications
B22F9/002
COIL COMPONENT MAGNETIC BASE
A coil component includes a magnetic portion that includes metal particles and a resin material, a coil conductor embedded in the magnetic portion and having a core portion, and outer electrodes electrically connected to the coil conductor. The magnetic portion includes a magnetic outer coating and a magnetic base having a protrusion portion. The coil conductor is disposed on the magnetic base such that the protrusion portion is located in the core portion. The magnetic outer coating is disposed so as to cover the coil conductor, and the bottom surface of the magnetic base includes a recessed portion in an area opposite to the protrusion portion.
COIL COMPONENT MAGNETIC BASE
A coil component includes a magnetic portion that includes metal particles and a resin material, a coil conductor embedded in the magnetic portion and having a core portion, and outer electrodes electrically connected to the coil conductor. The magnetic portion includes a magnetic outer coating and a magnetic base having a protrusion portion. The coil conductor is disposed on the magnetic base such that the protrusion portion is located in the core portion. The magnetic outer coating is disposed so as to cover the coil conductor, and the bottom surface of the magnetic base includes a recessed portion in an area opposite to the protrusion portion.
Fe-based nanocrystalline alloy powder, magnetic component, and dust core
Provided is an Fe-based nanocrystalline alloy powder. The Fe-based nanocrystalline alloy powder has a chemical composition, excluding inevitable impurities, represented by a composition formula of Fe.sub.aSi.sub.bB.sub.cP.sub.dCu.sub.eM.sub.f, where the M in the composition formula is at least one element selected from the group consisting of Nb, Mo, Zr, Ta, W, Hf, Ti, V, Cr, Mn, C, Al, S, O, and N, 79 at %?a?84.5 at %, 0 at %?b<6 at %, 0 at %<c?10 at %, 4 at %<d?11 at %, 0.2 at %?e?0.53 at %, 0 at %?f?4 at %, a+b+c+d+e+f=100 at %, a degree of crystallinity is more than 10% by volume, and an Fe crystallite diameter of the Fe-based nanocrystalline alloy powder is 50 nm or less.
Fe-based nanocrystalline alloy powder, magnetic component, and dust core
Provided is an Fe-based nanocrystalline alloy powder. The Fe-based nanocrystalline alloy powder has a chemical composition, excluding inevitable impurities, represented by a composition formula of Fe.sub.aSi.sub.bB.sub.cP.sub.dCu.sub.eM.sub.f, where the M in the composition formula is at least one element selected from the group consisting of Nb, Mo, Zr, Ta, W, Hf, Ti, V, Cr, Mn, C, Al, S, O, and N, 79 at %?a?84.5 at %, 0 at %?b<6 at %, 0 at %<c?10 at %, 4 at %<d?11 at %, 0.2 at %?e?0.53 at %, 0 at %?f?4 at %, a+b+c+d+e+f=100 at %, a degree of crystallinity is more than 10% by volume, and an Fe crystallite diameter of the Fe-based nanocrystalline alloy powder is 50 nm or less.
SOFT MAGNETIC POWDER, DUST CORE, MAGNETIC COMPOUND AND METHOD OF MANUFACTURING DUST CORE
A soft magnetic powder is represented by Fe.sub.aSi.sub.bB.sub.cP.sub.dCr.sub.eM.sub.f except for inevitable impurities, wherein: M is one or more element selected from V, Mn, Co, Ni, Cu and Zn; 0 atomic %b6 atomic %; 4 atomic %c10 atomic %; 5 atomic %d12 atomic %; 0 atomic %<e; 0.4 atomic %f<6 atomic %; and a+b+c+d+e+f=100 atomic %.
SOFT MAGNETIC POWDER, DUST CORE, MAGNETIC COMPOUND AND METHOD OF MANUFACTURING DUST CORE
A soft magnetic powder is represented by Fe.sub.aSi.sub.bB.sub.cP.sub.dCr.sub.eM.sub.f except for inevitable impurities, wherein: M is one or more element selected from V, Mn, Co, Ni, Cu and Zn; 0 atomic %b6 atomic %; 4 atomic %c10 atomic %; 5 atomic %d12 atomic %; 0 atomic %<e; 0.4 atomic %f<6 atomic %; and a+b+c+d+e+f=100 atomic %.
Method of producing atomized metal powder
A water-atomized metal powder is produced by dividing a molten metal stream into a metal powder by making injection water having a liquid temperature of 10 C. or less and an injection pressure of 5 MPa or more impinge on the molten metal stream and cooling the metal powder. Cooling with injection water having a liquid temperature of 10 C. or less and an injection pressure of 5 MPa or more enables can be performed not in the film boiling region but in the transition boiling region from the beginning of cooling. A gas-atomized metal powder may also be produced by dividing a molten metal stream into a metal powder by making an inert gas impinge on the molten metal stream and cooling the metal powder with injection water having a liquid temperature of 10 C. or less and an injection pressure of 5 MPa or more.
Electric device
In an electric device the negative electrode active material layer includes a silicide phase containing a silicide of a transition metal is dispersed in a parent phase containing amorphous or low crystalline silicon as a main component, a predetermined composition, and a ratio value (B/A) of a diffraction peak intensity B of a silicide of a transition metal in a range of 2=37 to 45 to a diffraction peak intensity A of a (111) plane of Si in a range of 2=24 to 33 in a predetermined range in an X-ray diffraction measurement using a CuK1 ray is used as a Si-containing alloy. A solid solution or an oxide-coated solid solution in which a coating layer containing an oxide in a predetermined amount is formed on the particle surface of the solid solution and is used in the positive electrode active material layer.
NOVEL ADDITIVE NANOMANUFACTURING SYSTEM AND METHOD
A device including a chamber and a nozzle detachably connected to the chamber, the nozzle defining an aperture, a target carousel disposed within the chamber, a first laser configured to generate a first beam directed toward the target carousel to perform in-situ ablation to form a laser plume, a gas flow system configured to supply gas into the chamber, such that the gas interacts with the laser plume and causes condensation and formation of nanoparticles, and a second laser configured to generate a second beam directed through the interior of the chamber, through the aperture of the nozzle, and toward a substrate disposed outside the device, the second laser beam configured to sinter and crystalize on the substrate the nanoparticles exiting the nozzle.
NOVEL ADDITIVE NANOMANUFACTURING SYSTEM AND METHOD
A device including a chamber and a nozzle detachably connected to the chamber, the nozzle defining an aperture, a target carousel disposed within the chamber, a first laser configured to generate a first beam directed toward the target carousel to perform in-situ ablation to form a laser plume, a gas flow system configured to supply gas into the chamber, such that the gas interacts with the laser plume and causes condensation and formation of nanoparticles, and a second laser configured to generate a second beam directed through the interior of the chamber, through the aperture of the nozzle, and toward a substrate disposed outside the device, the second laser beam configured to sinter and crystalize on the substrate the nanoparticles exiting the nozzle.