B22F10/10

Method for fabrication of a composite part

A method for fabrication of a composite component including a first material containing steel 316L and a second material containing zirconia powder formed in a single sintering. The method for fabrication includes: a) forming a first injection molding composition including steel 316L powder and a second injection molding composition including zirconia powder; b) agglomerating via injection molding one of the first and second compositions to form at least a first part of a blank; c) agglomerating by injection molding the other of the first and second materials against the first part of the blank to form at least a second part of the blank; and d) non-consecutively sintering the first and second compositions forming the blank to obtain the composite component formed of steel 316L and zirconia.

ADDITIVE MANUFACTURING BY SPATIALLY CONTROLLED MATERIAL FUSION

Methods and apparatuses for additive manufacturing are described. A method for additive manufacturing may include exposing a layer of material on a build surface to one or more projections of laser energy including at least one line laser having a substantially linear shape. The intensity of the line laser may be modulated so as to cause fusion of the layer of material according to a desired pattern as the one or more projections of laser energy are scanned across the build surface.

SHAPING DEVICE AND SHAPING METHOD
20230219293 · 2023-07-13 ·

A shaping device for producing a layered body by repeatedly performing a step of forming a powder layer and a step of fixing powder in at least a partial region of the powder layer includes a first liquid application unit configured to apply a first liquid including a binder for binding the powder, a second liquid application unit configured to apply a second liquid for suppressing a flow of the first liquid, and a control unit that controls the first liquid application unit and the second liquid application unit so that where the powder in a first region of the formed powder layer is to be fixed, the first liquid is applied to the first region and the second liquid is applied to a second region adjacent to the first region. The second liquid is a liquid having higher permeability to the powder layer than the first liquid.

Base plate in additive manufacturing
11554418 · 2023-01-17 · ·

Assemblies fabricated by additive manufacturing include an object and a base plate providing support to the object during the manufacturing process. The geometry of the base plate is defined to optimize space and material constraints. During sintering, the base plate is reduced in area in a manner complementing the reduction in the footprint of the object, preserving the fidelity of the finished object.

Base plate in additive manufacturing
11554418 · 2023-01-17 · ·

Assemblies fabricated by additive manufacturing include an object and a base plate providing support to the object during the manufacturing process. The geometry of the base plate is defined to optimize space and material constraints. During sintering, the base plate is reduced in area in a manner complementing the reduction in the footprint of the object, preserving the fidelity of the finished object.

Improved Powder Bed Recoater
20230211554 · 2023-07-06 ·

A system for recoating a powder bed includes a build platform holding a powder bed and an electrode assembly including an electrode and an insulating shield. A voltage supply produces a high voltage alternating current and communicates with the powder bed and the electrode. The electrode assembly is positionable over the powder bed, such that when the electrode assembly is over the powder bed, the shield is between the electrode and the powder bed's top surface. The voltage supply produces a high voltage alternating current that creates an alternating electric field between the electrode and the powder bed that causes the powder of the powder bed top surface to oscillate in a region between the shield and the bed and then reposition themselves on the bed such that the top layer of the powder bed is smoother than it was prior to when the powder particles began oscillating.

System and methods for fabricating a component with laser array

An additive manufacturing system includes a laser array including a plurality of laser devices. Each laser device of the plurality of laser devices generates an energy beam for forming a melt pool in a powder bed. The additive manufacturing system further includes at least one optical element. The optical element receives at least one of the energy beams and induces a predetermined power diffusion in the at least one energy beam.

Facilitating extraction of three-dimensional object with printed hint

The extraction of a three-dimensional (3D) object is facilitated using a printed hint, which includes an additional shape that is printed along with the 3D object in a granular-based printer bed. In example implementations, the hint is indicative of a location of the 3D object. In one example, a hint has a dimension indicative of a depth to the object in the printer bed. In another example, a position of a hint is indicative that the object is below, and a size of the hint is based on a size of the object. Some hints can also protect the object. Examples include plate and shell-shaped hints. The object is located under a plate hint or within a shell hint. Further, an appearance of the object or indications of the sturdiness of different parts of the object can be printed on the hint to facilitate a safe extraction of the object.

Facilitating extraction of three-dimensional object with printed hint

The extraction of a three-dimensional (3D) object is facilitated using a printed hint, which includes an additional shape that is printed along with the 3D object in a granular-based printer bed. In example implementations, the hint is indicative of a location of the 3D object. In one example, a hint has a dimension indicative of a depth to the object in the printer bed. In another example, a position of a hint is indicative that the object is below, and a size of the hint is based on a size of the object. Some hints can also protect the object. Examples include plate and shell-shaped hints. The object is located under a plate hint or within a shell hint. Further, an appearance of the object or indications of the sturdiness of different parts of the object can be printed on the hint to facilitate a safe extraction of the object.

Manufacturing method of embedded metal mesh flexible transparent conductive film and application thereof

A manufacturing method of an embedded metal mesh flexible transparent electrode and application thereof; the method includes: directly printing a metal mesh transparent electrode on a rigid substrate by using an electric-field-driven jet deposition micro-nano 3D printing technology; performing conductive treatment on a printed metal mesh structure through a sintering process to realize conductivity of the metal mesh; respectively heating a flexible transparent substrate and the rigid substrate to set temperatures; completely embedding the metal mesh structure on the rigid substrate into the flexible transparent substrate through a thermal imprinting process; and separating the metal mesh completely embedded into the flexible transparent substrate from the rigid substrate to obtain the embedded metal mesh flexible transparent electrode. The mass production of the large-size embedded metal mesh flexible transparent electrode with low cost and high throughput by combining the electric-field-driven jet deposition micro-nano 3D printing technology with the roll-to-plane thermal imprinting technology.