B22F12/70

Nozzle and additive manufacturing apparatus

A nozzle according to one embodiment has an inner surface and an outer surface, and is provided with a first passage through which an energy ray passes, and a second passage that is provided between the inner surface and the outer surface, and through which powder and fluid pass. The second passage includes a second open end on one end thereof in a first direction. A first surface that is one of the inner surface and the outer surface includes a first edge on one end thereof in the first direction. A second surface that is the other one of those includes a second edge on one end thereof in the first direction, and is distanced from the first edge toward the first direction. The fluid ejected from the second open end flows along the second surface, and separates at the second edge.

METAL DROP EJECTING THREE-DIMENSIONAL (3D) OBJECT PRINTER AND METHOD OF OPERATION FOR FORMING METAL SUPPORT STRUCTURES

A three-dimensional (3D) metal object manufacturing apparatus is configured to increase the oxidation of ejected melted metal drops for the formation of metal support structures during manufacture of a metal object with the apparatus. The oxidation can be increased by either increasing a distance between the ejector head and a platform supporting the metal object or by providing an air flow transverse to the direction of movement of the melted metal drops, or both.

LASER TREATMENT SYSTEMS AND METHODS FOR IN-SITU LASER SHOCK PEENING (LSP) TREATMENT OF PARTS DURING PRODUCTION THEREOF BY A SELECTIVE LASER SINTERING OR MELTING (SLS/SLM) PROCESS, AND ADDITIVE MANUFACTURING SYSTEMS AND METHODS IMPLEMENTING THE SAME
20220395906 · 2022-12-15 ·

A laser treatment system and method for imparting beneficial residual stresses into a desired part during production thereof by a Selective Laser Sintering or Melting (SLS/SLM) process, the method including repeatedly subjecting the part to an in-situ Laser Shock Peening (LSP) treatment during the SLS/SLM process. The in-situ LSP treatment includes selectively bringing an LSP module in contact with a surface of the part during the SLS/SLM process, and subjecting the LSP module to the action of a first laser beam to impart beneficial residual stresses into the part. The LSP module is movable between a building chamber where the part is being produced for the purpose of carrying out the in-situ LSP treatment, and a separate storage chamber when the LSP module is not used for the purpose of carrying out the in-situ LSP treatment. The invention is also implementable in a corresponding additive manufacturing system and method.

LASER TREATMENT SYSTEMS AND METHODS FOR IN-SITU LASER SHOCK PEENING (LSP) TREATMENT OF PARTS DURING PRODUCTION THEREOF BY A SELECTIVE LASER SINTERING OR MELTING (SLS/SLM) PROCESS, AND ADDITIVE MANUFACTURING SYSTEMS AND METHODS IMPLEMENTING THE SAME
20220395906 · 2022-12-15 ·

A laser treatment system and method for imparting beneficial residual stresses into a desired part during production thereof by a Selective Laser Sintering or Melting (SLS/SLM) process, the method including repeatedly subjecting the part to an in-situ Laser Shock Peening (LSP) treatment during the SLS/SLM process. The in-situ LSP treatment includes selectively bringing an LSP module in contact with a surface of the part during the SLS/SLM process, and subjecting the LSP module to the action of a first laser beam to impart beneficial residual stresses into the part. The LSP module is movable between a building chamber where the part is being produced for the purpose of carrying out the in-situ LSP treatment, and a separate storage chamber when the LSP module is not used for the purpose of carrying out the in-situ LSP treatment. The invention is also implementable in a corresponding additive manufacturing system and method.

LAMINATING-PRINTING SYSTEM AND LAMINATING-PRINTING METHOD
20220395905 · 2022-12-15 ·

An object of the present invention is to provide a laminating-printing system which can further improve the quality of laminated-printed objects. The present invention provides a laminating-printing system including a laminating-printing unit (10) which prints the layers and sequentially laminates the layers; and a concentration adjusting unit (30) which adjusts the concentration of gas components in the shield gas, the laminating-printing unit (10) including: an irradiation section including an irradiation source of energy rays to irradiate the powder material, and a printing section including a chamber filled with the shield gas and a printing stage on which the layers are printed and laminated, and the concentration adjusting unit (30) including: a purification section which removes a first gas component which is an impurity in the shield gas based on the powder material; and a supply section which supplies a second gas component selected based on the powder material inside of the chamber as needed.

LAMINATING-PRINTING SYSTEM AND LAMINATING-PRINTING METHOD
20220395905 · 2022-12-15 ·

An object of the present invention is to provide a laminating-printing system which can further improve the quality of laminated-printed objects. The present invention provides a laminating-printing system including a laminating-printing unit (10) which prints the layers and sequentially laminates the layers; and a concentration adjusting unit (30) which adjusts the concentration of gas components in the shield gas, the laminating-printing unit (10) including: an irradiation section including an irradiation source of energy rays to irradiate the powder material, and a printing section including a chamber filled with the shield gas and a printing stage on which the layers are printed and laminated, and the concentration adjusting unit (30) including: a purification section which removes a first gas component which is an impurity in the shield gas based on the powder material; and a supply section which supplies a second gas component selected based on the powder material inside of the chamber as needed.

LASER ADDITIVE MANUFACTURING SYSTEM
20220395926 · 2022-12-15 ·

Examples of a laser additive manufacturing system are described. The system comprises a laser configured to generate a laser beam, a fiber optic coupled to the laser to transmit the laser beam to a laser optic head that is coupled to the fiber optic and comprises a focus lens to focus the light beam. The laser optic head is configured to slide along a sliding mechanism in X-direction. A powder feeder is used to continuously move in Y-direction and dispense an uniform layer of powdered material onto a powder bad that is positioned on a build plate of the building chamber. The build plate is configured to move in Z-direction. The light beam generated by the laser is focused using the laser optic head onto a small region of the powder bed where the powdered material is positioned producing small volumes of melt pools that are then cooled and a new layer of powdered material is dispensed over it.

3D PRINTING MODULES TO GENERATE CLEANING STREAMS

A 3D printing module to remove un-solidified build material attached to a 3D printed part is disclosed herein. The 3D printing module comprises a platform within a housing to support a 3D printed part, a vibrating mechanism to vibrate the platform, a cleaning element to apply a cleaning stream within the housing to clean the 3D printed part, and a controller. The controller is to vibrate the platform, generate a cleaning stream in the housing, and to control at least one of the platform and the cleaning element to apply the cleaning stream to different portions of a 3D printed part on the platform.

3D PRINTING MODULES TO GENERATE CLEANING STREAMS

A 3D printing module to remove un-solidified build material attached to a 3D printed part is disclosed herein. The 3D printing module comprises a platform within a housing to support a 3D printed part, a vibrating mechanism to vibrate the platform, a cleaning element to apply a cleaning stream within the housing to clean the 3D printed part, and a controller. The controller is to vibrate the platform, generate a cleaning stream in the housing, and to control at least one of the platform and the cleaning element to apply the cleaning stream to different portions of a 3D printed part on the platform.

3D printer and 3D printing

A 3D printing system comprising: a selective solidification module to: form a printed article by processing a build material; and form a printed container encompassing the printed article and a portion of unused build material about the printed article, the printed container defining a first port and a second port fluidly connected to the first port. The 3D printing system further comprises a connector to couple to the first port or second port of the printed container; and a pump fluidly connected to the connector to cause a fluid to flow through the printed container from the first port to the second port such that the printed article is cooled by the fluid flow.