An R-T-B based permanent magnet includes R-T-B based compounds as main-phase crystal grains. R is a rare earth element. T is iron group element(s) essentially including Fe or Fe and Co. B is boron. A two-grain boundary is contained between the two adjacent main-phase crystal grains. An average grain size of the main-phase crystal grains is 0.9 μm or more and 2.8 μm or less. A thickness of the two-grain boundary is 5 nm or more and 200 nm or less.

An R-T-B based permanent magnet includes main phase grains composed of R.sub.2T.sub.14B type compound. R is a rare earth element. T is iron group element(s) essentially including Fe or Fe and Co. B is boron. An average grain size of the main phase grains is 0.8 μm to 2.8 μm. The R-T-B based permanent magnet contains at least C and Ga in addition to R, T, and B. B is contained at 0.71 mass % to 0.86 mass %. C is contained at 0.13 mass % to 0.34 mass %. Ga is contained at 0.40 mass % to 1.80 mass %. A formula (1) of 0.14≦[C]/([B]+[C])≦0.30 is satisfied, where [B] is a B content represented by atom %, and [C] is a C content represented by atom %.

An R-T-B based permanent magnet includes main phase grains composed of R.sub.2T.sub.14B type compound. R is a rare earth element. T is iron group element(s) essentially including Fe or Fe and Co. B is boron. An average grain size of the main phase grains is 0.8 μm to 2.8 μm. The R-T-B based permanent magnet contains at least C and Ga in addition to R, T, and B. B is contained at 0.71 mass % to 0.86 mass %. C is contained at 0.13 mass % to 0.34 mass %. Ga is contained at 0.40 mass % to 1.80 mass %. A formula (1) of 0.14≦[C]/([B]+[C])≦0.30 is satisfied, where [B] is a B content represented by atom %, and [C] is a C content represented by atom %.

An R-T-B based permanent magnet includes main phase grains composed of R.sub.2T.sub.14B type compound. R is a rare earth element. T is iron group element(s) essentially including Fe or Fe and Co. B is boron. An average grain size of the main phase grains is 0.8 μm or more and 2.8 μm or less. The R-T-B based permanent magnet contains at least C and Zr in addition to R, T, and B. B is contained at 0.75 mass % or more and 0.88 mass % or less. Zr is contained at 0.65 mass % or more and 5.00 mass % or less. A formula (1) of 5.0≦[B]+[C]−[Zr]≦5.6 is satisfied, where [B] is a B content represented by atom %, [C] is a C content represented by atom %, and [Zr] is a Zr content represented by atom %.

An R-T-B based permanent magnet includes main phase grains composed of R.sub.2T.sub.14B type compound. R is a rare earth element. T is iron group element(s) essentially including Fe or Fe and Co. B is boron. The magnet contains at least C, Ga, and M selected from Zr, Ti, and Nb in addition to R, T, and B. B is contained at 0.71 mass % to 0.88 mass %. C is contained at 0.15 mass % to 0.34 mass %. Ga is contained at 0.40 mass % to 1.40 mass %. M is contained at 0.25 mass % to 2.50 mass %. A formula (1) of 0.14≦[C]/([B]+[C])≦0.30 and a formula (2) of 5.0≦[B]+[C]−[M]≦5.6 are satisfied, where [B], [C], and [M] are respectively a content of B, C, and M by atom %.

The invention relates to a method for preparing high-melting-point metal powder through multi-stage deep reduction, and belongs to the technical field of preparation of powder. The method includes the following steps of mixing dried high-melting-point metal oxide powder with magnesium powder and performing a self-propagating reaction, placing an intermediate product into a closed reaction kettle, leaching the intermediate product with hydrochloric acid as a leaching solution so as to obtain a low-valence oxide Me.sub.xO precursor of the low-valence high-melting-point metal; uniformly mixing the precursor with calcium powder, pressing the mixture, placing the pressed mixture into a vacuum reduction furnace, heating the vacuum reduction furnace to 700-1200° C., performing deep reduction for 1-6 h, leaching a deep reduction product with hydrochloric acid as a leaching solution and performing treatment, so as to obtain the high-melting-point metal powder.

The invention relates to a method for preparing high-melting-point metal powder through multi-stage deep reduction, and belongs to the technical field of preparation of powder. The method includes the following steps of mixing dried high-melting-point metal oxide powder with magnesium powder and performing a self-propagating reaction, placing an intermediate product into a closed reaction kettle, leaching the intermediate product with hydrochloric acid as a leaching solution so as to obtain a low-valence oxide Me.sub.xO precursor of the low-valence high-melting-point metal; uniformly mixing the precursor with calcium powder, pressing the mixture, placing the pressed mixture into a vacuum reduction furnace, heating the vacuum reduction furnace to 700-1200° C., performing deep reduction for 1-6 h, leaching a deep reduction product with hydrochloric acid as a leaching solution and performing treatment, so as to obtain the high-melting-point metal powder.

Methods for manufacturing components that include casting a first melt to produce an ingot, remelting the ingot to form a second melt, forming a powder from the second melt using an atomization process, and fabricating a component utilizing the powder in an additive manufacturing process. The ingot and the powder include an aluminum matrix that contains dispersions of TiB.sub.2 particles and Al.sub.3Ti particles and the component is a metal matrix composite having an aluminum matrix that contains dispersions of TiB.sub.2 particles and Al.sub.3Ti particles. Optionally, the metal matrix composite may include particles of an intermetallic compound of aluminum and at least one alloying element.

A metal powder manufacturing apparatus for a metal 3-dimensional (3D) printer includes a driving unit which generates a rotational force, a metal beam connected to the driving unit to receive the rotational force from the driving unit and having one end disposed in a vacuum chamber, and a shaft support which supports an outer circumference of the metal beam using a magnetic force for relative movement of the metal beam in a lengthwise direction of the metal beam, wherein the shaft support is disposed such that an inner side is spaced apart a predetermined distance from the outer circumference of the metal beam, and can support the metal beam at an adjusted relative distance from the metal beam.

A metal powder manufacturing apparatus for a metal 3-dimensional (3D) printer includes a driving unit which generates a rotational force, a metal beam connected to the driving unit to receive the rotational force from the driving unit and having one end disposed in a vacuum chamber, and a shaft support which supports an outer circumference of the metal beam using a magnetic force for relative movement of the metal beam in a lengthwise direction of the metal beam, wherein the shaft support is disposed such that an inner side is spaced apart a predetermined distance from the outer circumference of the metal beam, and can support the metal beam at an adjusted relative distance from the metal beam.