The invention relates to a method for the induction hardening of a workpiece, in particular a toothed and/or corrugated and/or ribbed workpiece such as a gear or saw blade, wherein a matchingly shaped induction loop is guided or set over the workpiece surface to be hardened, the induction loop being formed layer-by-layer by the additive application of material, and the induction loop being shaped to match the surface to be hardened.

The invention relates to a method for the induction hardening of a workpiece, in particular a toothed and/or corrugated and/or ribbed workpiece such as a gear or saw blade, wherein a matchingly shaped induction loop is guided or set over the workpiece surface to be hardened, the induction loop being formed layer-by-layer by the additive application of material, and the induction loop being shaped to match the surface to be hardened.

A three-dimensional printing system, the system comprising a build platform and a printhead for depositing a conductive print material at deposition contact points of a build surface on the build platform. A heating system comprises at least one induction coil for preheating the deposition contact points of the build surface.

A three-dimensional printing system, the system comprising a build platform and a printhead for depositing a conductive print material at deposition contact points of a build surface on the build platform. A heating system comprises at least one induction coil for preheating the deposition contact points of the build surface.

A manufacturing system according to an aspect of the present disclosure includes: a molding apparatus configured to uniaxially press raw material powder containing metal powder to fabricate a powder compact whose whole or part has a relative density of 93% or more; a robot processing apparatus including an articulated robot configured to machine the powder compact to fabricate a processed molded article; and an induction heating sintering furnace configured to sinter the processed molded article by high frequency induction heating to fabricate a sintered product.

A manufacturing system according to an aspect of the present disclosure includes: a molding apparatus configured to uniaxially press raw material powder containing metal powder to fabricate a powder compact whose whole or part has a relative density of 93% or more; a robot processing apparatus including an articulated robot configured to machine the powder compact to fabricate a processed molded article; and an induction heating sintering furnace configured to sinter the processed molded article by high frequency induction heating to fabricate a sintered product.

Devices, systems, and methods are directed to applying magnetohydrodynamic forces to liquid metal to eject liquid metal along a controlled pattern, such as a controlled three-dimensional pattern as part of additive manufacturing of an object. Electric current delivered to a meniscus of the liquid metal in a quiescent state can be directed to exert a pullback force on the liquid metal. The pullback force can be sufficient to draw the liquid metal, in the quiescent state, in a direction toward the nozzle to reduce the likelihood of unintended wetting of surfaces of the nozzle between uses of the nozzle.

Devices, systems, and methods are directed to applying magnetohydrodynamic forces to liquid metal to eject liquid metal along a controlled pattern, such as a controlled three-dimensional pattern as part of additive manufacturing of an object. Electric current delivered to a meniscus of the liquid metal in a quiescent state can be directed to exert a pullback force on the liquid metal. The pullback force can be sufficient to draw the liquid metal, in the quiescent state, in a direction toward the nozzle to reduce the likelihood of unintended wetting of surfaces of the nozzle between uses of the nozzle.

A metal 3D printer is disclosed for fabricating metal articles by depositing molten metal onto a print bed. The metal 3D printer has a print head formed of a crucible and a nozzle. The crucible heats the molten metal and the nozzle deposits the molten metal onto the print bed. The 3D printer further includes an induction heating system to heat the print head and a heated print bed disposed below the nozzle. The metal 3D printer also comprises a computer numerically controlled (CNC) gantry configured to move the print head and the print bed relative to each other along X, Y, and Z axes. A shielding gas blower may direct a first stream of shielding gas proximate to the crucible and a second stream of shielding gas proximate to the nozzle. The feedstock for the printer may comprise a plurality of wire strands braided together. A mesh overlay may be positioned on top of the print bed.

A metal 3D printer is disclosed for fabricating metal articles by depositing molten metal onto a print bed. The metal 3D printer has a print head formed of a crucible and a nozzle. The crucible heats the molten metal and the nozzle deposits the molten metal onto the print bed. The 3D printer further includes an induction heating system to heat the print head and a heated print bed disposed below the nozzle. The metal 3D printer also comprises a computer numerically controlled (CNC) gantry configured to move the print head and the print bed relative to each other along X, Y, and Z axes. A shielding gas blower may direct a first stream of shielding gas proximate to the crucible and a second stream of shielding gas proximate to the nozzle. The feedstock for the printer may comprise a plurality of wire strands braided together. A mesh overlay may be positioned on top of the print bed.