Provided is a FeCrCuTiV high-entropy alloy powder for laser melting deposition manufacturing and a preparation method thereof, in percent by weight, the composition of the high-entropy alloy powder is: chromium 17-20%; copper 22-25%; titanium 16-19%; vanadium 17-20%; and ferrum 19-22%, wherein by utilizing the solid solution effect of alloying elements such as Ti, V and Cu of the high-entropy alloy, it can effectively alleviate the differences in thermal expansion coefficient, melting point, elastic modulus, etc. of the tungsten/steel or tungsten/copper heterogeneous interface, can reduce the residual stress level at the heterogeneous interface during the laser melting deposition manufacturing process and avoid the precipitation of Laves phase, and can meet the manufacturing requirements of tungsten/steel and tungsten/copper heterogeneous components for fusion reactors.

A method of producing a metallic powder material comprises supplying feed materials to a melting hearth, and melting the feed materials on the melting hearth with a first heat source to provide a molten material having a desired chemical composition. At least a portion of the molten material is passed from the melting hearth either directly or indirectly to an atomizing hearth, where it is heated using a second heat source. At least a portion of the molten material from the atomizing hearth is passed in a molten state to an atomizing apparatus, which forms a droplet spray from the molten material. At least a portion of the droplet spray is solidified to provide a metallic powder material.

A method of producing a metallic powder material comprises supplying feed materials to a melting hearth, and melting the feed materials on the melting hearth with a first heat source to provide a molten material having a desired chemical composition. At least a portion of the molten material is passed from the melting hearth either directly or indirectly to an atomizing hearth, where it is heated using a second heat source. At least a portion of the molten material from the atomizing hearth is passed in a molten state to an atomizing apparatus, which forms a droplet spray from the molten material. At least a portion of the droplet spray is solidified to provide a metallic powder material.

Disclosed herein is a method comprising disposing a container containing a metal and/or ferromagnetic solid and abrasive particles in a static magnetic field; where the container is surrounded by an induction coil; activating the induction coil with an electrical current, to heat up the metallic or ferromagnetic solid to form a fluid; generating sonic energy to produce acoustic cavitation and abrasion between the abrasive particles and the container; and producing nanoparticles that comprise elements from the container, the metal and/or the ferromagnetic solid and the abrasive particles. Disclosed herein too is a composition comprising first metal or a first ceramic; and particles comprising carbides and/or nitrides dispersed therein. Disclosed herein too is a composition comprising nanoparticles comprising chromium carbide, iron carbide, nickel carbide, γ-Fe and magnesium nitride.

The present application provides a method for manufacturing a metal foam. The present application can provide a method for manufacturing a metal foam, which is capable of forming a metal foam comprising uniformly formed pores and having excellent mechanical properties as well as the desired porosity, and a metal foam having the above characteristics. In addition, the present application can provide a method capable of forming a metal foam in which the above-mentioned physical properties are ensured, while being in the form of a thin film or sheet, within a fast process time, and such a metal foam.

The present application provides a method for manufacturing a metal foam. The present application can provide a method for manufacturing a metal foam, which is capable of forming a metal foam comprising uniformly formed pores and having excellent mechanical properties as well as the desired porosity, and a metal foam having the above characteristics. In addition, the present application can provide a method capable of forming a metal foam in which the above-mentioned physical properties are ensured, while being in the form of a thin film or sheet, within a fast process time, and such a metal foam.

Apparatuses, systems and methods of providing heat to enable an FDM additive manufacturing nozzle having refined print control and enhanced printing speed. The heating element may include at least one sheath sized to fittedly engage around an outer circumference of the FDM printer nozzle; at least one wire coil at least partially contacting an inner diameter of the sheath; and at least one energy receiver associated with the at least one wire coil.

Apparatuses, systems and methods of providing heat to enable an FDM additive manufacturing nozzle having refined print control and enhanced printing speed. The heating element may include at least one sheath sized to fittedly engage around an outer circumference of the FDM printer nozzle; at least one wire coil at least partially contacting an inner diameter of the sheath; and at least one energy receiver associated with the at least one wire coil.

A high-energy beam additive manufacturing forming device and forming method, comprising a magnetic field unit for assisting additive forming, and further comprising a forming base (6) for placing a material (12) to be processed, and a high-energy beam generation device which emits a high-energy beam, acts on the material (12) to be processed and forms a molten pool (15). The magnetic field unit comprises a first magnetic field generating device (7), and the first magnetic field generating device (7) comprises an induction coil (20) provided below the molten pool (15). The first magnetic field generating device (7) is detachably provided below a surface, used for containing the material (12) to be processed, of the forming base (6); second magnetic field generating devices (16) are provided above the forming base (6); the induction coil (20) is provided below the molten pool (15), and the molten pool (15) is located in an area, where clustered magnetic induction lines are emitted, of the induction coil (20), so that the clustered magnetic induction lines penetrate through the molten pool (15). Therefore, the magnetic field intensity of the molten pool (15) is concentrated, the control effect of the magnetic field on additive forming is improved, and the control efficiency of the magnetic field unit on the molten pool (15) is improved.

A high-energy beam additive manufacturing forming device and forming method, comprising a magnetic field unit for assisting additive forming, and further comprising a forming base (6) for placing a material (12) to be processed, and a high-energy beam generation device which emits a high-energy beam, acts on the material (12) to be processed and forms a molten pool (15). The magnetic field unit comprises a first magnetic field generating device (7), and the first magnetic field generating device (7) comprises an induction coil (20) provided below the molten pool (15). The first magnetic field generating device (7) is detachably provided below a surface, used for containing the material (12) to be processed, of the forming base (6); second magnetic field generating devices (16) are provided above the forming base (6); the induction coil (20) is provided below the molten pool (15), and the molten pool (15) is located in an area, where clustered magnetic induction lines are emitted, of the induction coil (20), so that the clustered magnetic induction lines penetrate through the molten pool (15). Therefore, the magnetic field intensity of the molten pool (15) is concentrated, the control effect of the magnetic field on additive forming is improved, and the control efficiency of the magnetic field unit on the molten pool (15) is improved.