Patent classifications
B22F2301/35
Method for fabrication of a composite part
A method for fabrication of a composite component including a first material containing steel 316L and a second material containing zirconia powder formed in a single sintering. The method for fabrication includes: a) forming a first injection molding composition including steel 316L powder and a second injection molding composition including zirconia powder; b) agglomerating via injection molding one of the first and second compositions to form at least a first part of a blank; c) agglomerating by injection molding the other of the first and second materials against the first part of the blank to form at least a second part of the blank; and d) non-consecutively sintering the first and second compositions forming the blank to obtain the composite component formed of steel 316L and zirconia.
METHOD FOR PRODUCING A COMPONENT OF AN ELECTRIC MOTOR, ELECTRIC MOTOR COMPONENT AND ELECTRIC MOTOR
A component, in particular a stator or a rotor, of an electric motor, in which a layer structure is generated is produced using additive manufacturing, by: forming, via alternate additive production, a layer assembly having first layers and second layers each first layer including a filament containing plastic and metal, and each second layer including a filament containing plastic and ceramic; heating the layer assembly a first temperature, at which the plastic is removed from the layers; further heating the layer assembly (2) to a second temperature, whereby the metal of the layer is sintered and an electrically insulating ceramic layer is obtained from the layer.
COATED SOFT MAGNETIC ALLOY PARTICLE, DUST CORE, MAGNETIC APPLICATION COMPONENT, AND METHOD FOR PRODUCING COATED SOFT MAGNETIC ALLOY PARTICLE
A coated soft magnetic alloy particle includes a soft magnetic alloy particle containing an amorphous phase, and a first film containing at least one compound selected from the group consisting of an inorganic compound having a hexagonal, trigonal, or monoclinic crystal structure and a layered silicate mineral. The first film coats a surface of the soft magnetic alloy particle, and an outer peripheral contour of a section of the coated soft magnetic alloy particle has an average smoothness ζ_ave of 0.92 or more and 1.00 or less (i.e., from 0.92 or more and 1.00).
FE-MN-AL-C LIGHTWEIGHT STEEL, PRODUCTION METHOD THEREOF, TERMINAL, STEEL MECHANICAL PART, AND ELECTRONIC DEVICE
This application provides Fe—Mn—Al—C lightweight steel, including: Fe, wherein a weight percentage of the Fe is greater than or equal to 50.4 wt %; Mn, wherein a weight percentage of the Mn is 25-35 wt %; Al, wherein a weight percentage of the Al is 6-12 wt %; C, wherein a weight percentage of the C is 0.8-2.0 wt %; and O, wherein a weight percentage of the O is 0.005-0.6 wt %. This application further provides a terminal to which the Fe—Mn—Al—C lightweight steel is applied, a production method for the Fe—Mn—Al—C lightweight steel, a steel mechanical part, and an electronic device. The lightweight steel in this application has low density, high strength, and high elongation.
Rotary compressor having a combined vane-roller structure including a ferrosoferric oxide film on a surface of a coupling groove of the roller
A rotary compressor has a combined vane-roller structure that may ensure improved productivity and reliability through control of mechanical properties. The rotary compressor includes a coupling groove which is disposed at one side of an outer circumferential surface of the roller, which has a circular arc shape from an outer diameter of the roller towards an inner diameter of the roller, and which is configured to couple a vane and the roller, and includes a ferrosoferric oxide (Fe.sub.3O.sub.4) film on a surface of the coupling groove. A manufacturing method of the rotary compressor is also described.
DIRECT INK PRINTING OF MULTI-MATERIAL COMPOSITE STRUCTURES
Methods for fabricating a multi-material composite structure are described. Methods for fabricating a multi-material composite structure include forming a first colloidal ink solution with a first material matrix, water, and a rheology modifying agent; forming a second colloidal ink solution with a second material matrix, water, and a rheology modifying agent; printing a first layer on a substrate using a first printing nozzle carrying the first colloidal ink solution; printing a second layer on top of the first layer using a second printing nozzle carrying the second colloidal ink solution; forming a 3D structure by printing a plurality of layers including the first layer and the second layer printed in an alternating pattern; and sintering the 3D structure to form the multi-material composite structure.
Material sets
The present disclosure is drawn to a material set including a powder bed material and a binder fluid. The powder bed material can be from 80 wt % to 100 wt % metal particles having a metal core and a thin metal layer on the core, and the metal particles having a D50 particle size distribution value ranging from 4 μm to 150 μm and the thin metal layer having an average thickness from 20 nm to 2 μm. The binder fluid can adhere a first portion of the powder bed material relative to a second portion of the powder bed material not in contact with the binder fluid.
Dust core
The dust core comprises a plurality of soft magnetic iron-based particles, a coating layer disposed on each of the surfaces of the soft magnetic iron-based particles, an interstitial layer disposed between the coating layers, and a nanopowder disposed between the soft magnetic iron-based particles. The coating layer is a layer of a compound comprising Fe, Si, O, B and N; and the nanopowder is a powder of a compound comprising O, N and at least one element selected from the group consisting of Fe, Si, Zr, Co, Al, Mg, Mn and Ni.
IRON-BASED SINTERED ALLOY MATERIAL AND PRODUCTION METHOD THEREFOR
An iron-based sintered alloy material having, at the surface of the material, a hardened layer exhibiting a martensite phase containing a solid solution of nitrogen in a supersaturated state. The iron-based sintered alloy material may contain at least one of chromium, copper, molybdenum, manganese and nickel. A production method for the iron-based sintered alloy material includes: subjecting an iron-based sintered alloy substrate containing carbon to a nitriding treatment by heating the substrate to a nitriding temperature of at least 590° C. in an atmosphere containing ammonia, and then performing quenching by rapidly cooling the substrate.
METHOD TO PRODUCE AN ADDITIVELY MANUFACTURED, GRADED COMPOSITE TRANSITION JOINT
A method for producing an additively manufactured, graded composite transition joint (AM-GCTJ) includes preparing a grating or lattice pattern from a first alloy A; the grating or lattice pattern includes pores in the grating or lattice patterns. The grating pattern is built from a first end to a second end being denser on the first end than on second end, and gradually reduces density by increasing the pore size and/or reducing density of the grating or lattice pattern; adding a second alloy B powder to the second end of grating or lattice pattern. The second alloy B powder is filled towards the first end. A composite is formed of first alloy A and second alloy B powder in the AM-GCTJ. The composite is subjected to hot isotropic pressing (HIP) to densify the composite. The second alloy B is graduated from the first end to the second end O of AM-GCTJ.