B22F2301/35

SILICON-OXIDE-COATED SOFT MAGNETIC POWDER, AND METHOD FOR MANUFACTURING SAME

A silicon oxide-coated soft magnetic powder, in which the ratio of a volume-based cumulative 50% particle diameter D50 (HE) according to a dry laser diffraction particle size distribution analysis to the same particle diameter D50 (MT) according to a wet laser diffraction particle size distribution analysis is 0.7 or more, and a coverage ratio R defined by R=Si×100/(Si+M) (Si and M are molar fractions of Si and elements constituting the soft magnetic powder) is 70% or more is obtained by subjecting a slurry containing a soft magnetic powder containing 20 mass % or more of iron and a hydrolysate of a silicon alkoxide to a dispersion treatment when the surface of the soft magnetic powder is coated with the hydrolysate in a mixed solvent of water and an organic substance. The powder has good insulation/dispersibility properties and a high filling factor during molding.

DEGRADABLE AND/OR DEFORMABLE DIVERTERS AND SEALS
20220388058 · 2022-12-08 ·

A variable stiffness engineered degradable ball or seal having a degradable phase and a stiffener material. The variable stiffness engineered degradable ball or seal can optionally be in the form of a degradable diverter ball or sealing element which can be made neutrally buoyant.

METHOD FOR PRODUCING A SINTERED COMPONENT WITH A TOOTHING

A method for producing a sintered component, in particular an annular sintered component, with a toothing, having teeth with tooth roots, tooth tips and tooth flanks, includes the steps of pressing a powder to form a green compact, sintering the green compact, and hardening the sintered component, wherein after sintering, the tooth flanks and possibly the tooth tips are post-compacted and subsequently undergo post-processing by machining, and wherein a transition region between the tooth flanks and the tooth roots has an undercut design, and post-compaction of the tooth flanks is carried out only up to this transition region.

PROCESS FOR THE PREPARATION OF PRE-ALLOYED POWDERS FOR DIAMOND TOOLS, AND THE POWDERS SO OBTAINED
20220379376 · 2022-12-01 ·

The invention concerns pre-alloyed powders useful for the manufacture of metal-bonded diamond tools. A process for the synthesis of such powders is presented, characterized in that at least a major part of the phosphor is introduced by adding an aqueous solution of a phosphorus salt to one or more of the metal-bearing compounds. The powder can have a low cobalt content, or even be cobalt-free, yet remain suitable for the production of diamond-loaded segments having harness and bending characteristics approaching or exceeding that of cobalt.

SOFT-MAGNETIC POWDER COMPRISING COATED PARTICLES

The invention is related to a soft-magnetic powder comprising coated particles, the coated particles comprising a core and a shell, the core having an average particle size D.sub.50 in a range from 0.1 μm to 100 μm and comprising iron, wherein the shell has a thickness of not more than 20 nm and comprises at least two solid oxides and wherein the shell comprises at least three layers and the shell comprises more than one layers of a first solid oxide and at least one layer of a second solid oxide, wherein the more than one layers of the first solid oxide and the at least one layer of the second solid oxide are arranged in an alternating manner. The invention is further related to a process for the production of the soft-magnetic powder, a use of the soft-magnetic powder and an electronic component comprising the soft-magnetic powder.

Surface Modified Metallic Particulate In Sintered Products
20220379375 · 2022-12-01 · ·

Disclosed are interfacially modified metal particulate composite materials for use in powder metallurgy sintered products and processes.

ALLOYED STEEL POWDER FOR POWDER METALLURGY, IRON-BASED MIXED POWDER FOR POWDER METALLURGY, AND SINTERED BODY

Provided is an alloyed steel powder for powder metallurgy that has excellent compressibility and enables obtaining a sintered body having improved strength as sintered. An alloyed steel powder for powder metallurgy comprises: Cu: 2.0 mass % or more and 8.0 mass % or less; Mo: more than 0.50 mass % and 2.00 mass % or less; one or both of Mn: 0.1 mass % or more and 1.0 mass % or less and Cr: 0.3 mass % or more and 3.5 mass % or less; and a balance consisting of Fe and inevitable impurities, wherein the alloyed steel powder contains particulate oxide, and a total amount of Mn and Cr in the particulate oxide is 0.15 mass % or less with respect to 100 mass % of the alloyed steel powder, and a number ratio of particulate oxide in contact with Cu of FCC structure to the particulate oxide is 50% or more.

SOFT MAGNETIC ALLOY AND MAGNETIC COMPONENT

A soft magnetic alloy and the like which simultaneously satisfy a high saturation magnetic flux density Bs and a high corrosion resistance. A soft magnetic alloy includes Mn and a component expressed by a compositional formula of ((Fe.sub.(1−(α+β))Co.sub.αNi.sub.β).sub.1−γX1.sub.γ).sub.(1−(a+b+c+d+e))B.sub.aP.sub.bSi.sub.cC.sub.dCr.sub.e (atomic ratio). X1 is one or more selected from Ti, Zr, Hf, Nb, Ta, Mo, W, Al, Ga, Ag, Zn, S, Ca, Mg, V, Sn, As, Sb, Bi, N, O, Au, Cu, rare earth elements, and platinum group elements. Further, a to e and α to γ are within predetermined ranges. Mn amount f (at %) is within a range of 0.002≤f<3.0. The soft magnetic alloy satisfies a corrosion potential of −630 mV or more and −50 mV or less and a corrosion current density of 0.3 μA/cm.sup.2 or more and 45 μA/cm.sup.2 or less.

Laser-produced porous surface

The present invention disclosed a method of producing a three-dimensional porous tissue in-growth structure. The method includes the steps of depositing a first layer of metal powder and scanning the first layer of metal powder with a laser beam to form a portion of a plurality of predetermined unit cells. Depositing at least one additional layer of metal powder onto a previous layer and repeating the step of scanning a laser beam for at least one of the additional layers in order to continuing forming the predetermined unit cells. The method further includes continuing the depositing and scanning steps to form a medical implant.

Powder metal composition for easy machining
11512372 · 2022-11-29 · ·

An iron-based powder composition including at least an iron-based powder, and a minor amount of a machinability enhancing additive, said additive including at least one titanate compound. The titanate compound being according to the following formula; MxO*nTiO2, wherein x can be 1 or 2 and n is a number from at least 1 and below 20, preferably below 10. M is an alkali metal such as Li, Na, K or an alkaline earth metal such as Mg, Ca, Ba, or combinations thereof. Further, the use of the machinability enhancing additive and a method for producing an iron-based sintered component for easy machining.