B22F2301/35

DIRECTED ENERGY DEPOSITION (DED) REINFORCEMENTS ON BODY STRUCTURES AND VISIBLE SHEET METAL SURFACES
20220371091 · 2022-11-24 · ·

A part includes a sheet metal component having a predefined shape and at least one additively manufactured reinforcement deposited on, metallurgically bonded to, and extending along a surface of the sheet metal component. The at least one additively manufactured reinforcement can be a directed energy deposition (DED) reinforcement rib. Also, the at least one additively manufactured reinforcement can be deposited on the piece of sheet metal before the piece of sheet metal is formed into the predefined shape, or in the alternative, the at least one additively manufactured reinforcement can be deposited on the piece of sheet metal after the piece of sheet metal is formed into the predefined shape.

Insulating Material-Coated Soft Magnetic Powder, Dust Core, Magnetic Element, Electronic Device, And Moving Body
20220375664 · 2022-11-24 ·

An insulating material-coated soft magnetic powder includes: a core particle that includes a base portion containing a soft magnetic material containing Fe as a main component and at least one of Si, Cr, and Al, and that includes an oxide film provided on a surface of the base portion and containing an oxide of at least one of Si, Cr, and Al; and an insulating film that is provided on a surface of the core particle and that contains a ceramic, in which a thickness of the insulating film is 5 nm or more and 300 nm or less, and the oxide contained in the oxide film and the ceramic contained in the insulating film are mutually diffused at an interface between the oxide film and the insulating film.

Process For Producing Gripping Elements For Sealing and Restraint Systems For Fluid Pipelines and Pipe Joints Produced Thereby
20220373117 · 2022-11-24 · ·

A method is shown for manufacturing a hardened gripping element for a sealing and restraint system used for forming a pipe joint in a fluid pipeline. Instead of machining the gripping elements used in the system from a metal stock, a special series of metal injection molding steps are utilized. A metal polymer composite mix is first formed having a metal particulate phase and a polymer phase. A green metal composite article is formed by either extruding the composite mix or molding the composite mix into a metal polymer composite article having at least one gripping surface having a plurality of gripping teeth. The composite article is subjected to thermal debinding and sintering to produce a finished or near finished hardened gripping element.

Method for producing hard metal powder, and hard metal powder

A method for producing hard metal powder suitable for manufacturing hard metal products including metal carbides and a binder is provided. An easy to carry out method that provides high quality hard metal powder includes: a) dissolving in water, water soluble raw materials and a binder source to form an aqueous solution, b) drying the aqueous solution to form a precursor powder having the raw materials homogenously distributed throughout the precursor powder, c) decomposing the precursor powder by heating the powder in an inert atmosphere to remove gas evolved in the decomposition of the raw materials, d) grinding the precursor powder and mixing it with a liquid media to produce a suspension, e) spray drying the suspension to agglomerate the precursor powder, and f) heat treating the agglomerated precursor powder to form a hard metal powder containing agglomerates of carbides evenly distributed and bonded to a metallic matrix.

Stainless steel

The invention relates to a stainless steel. The stainless steel consists of in weight % (wt. %): TABLE-US-00001 C 0.32-0.50 Si 0.1-1.0 Mn 0.1-0.8 Cr11-14 Mo 1.8-2.6 V 0.35-0.70 N 0.05-0.19 optional elements, balance Fe and impurities.

Method for producing a sintered component

The invention relates to a method for producing a sintered component comprising the steps: providing a metallic powder; filling the powder into a powder press; pressing the powder to form a green compact; removing the green compact from the powder press; sintering the green compact into a sintered component with pores; optional redensification of the sintered component; hardening of the sintered component, wherein the pores of the sintered component, prior to hardening at least in that region of the surface of the sintered component which is subjected to a hardening, are at least partially filled with a filling agent.

Metal powder for additive manufacturing

A metal powder for additive manufacturing having a composition including the following elements, expressed in content by weight: 0.01%≤C≤0.2%, 4.6%≤Ti≤10%, (0.45×Ti)−0.22%≤B≤(0.45×Ti)+0.70%, S≤0.03%, P≤0.04%, N≤0.05%, O≤0.05% and optionally containing: Si≤1.5%, Mn≤3%, Al≤1.5%, Ni≤1%, Mo≤1%, Cr≤3%, Cu≤1%, Nb≤0.1%, V≤0.5% and including eutectic precipitates of TiB.sub.2 and Fe.sub.2B, the balance being Fe and unavoidable impurities resulting from the elaboration, the volume percentage of TiB.sub.2 being equal or more than 10% and the mean bulk density of the powder being 7.50 g/cm.sup.3 or less. A manufacturing method by atomization is also provided.

Oxide dispersion-strengthened iron-based alloy powder and characterization method thereof

An oxide dispersion-strengthened (ODS) iron-based alloy powder and a characterization method thereof are provided. The alloy powder comprises a matrix and strengthening phases. The strengthening phases include at least two types of strengthening phase particles with different sizes, wherein a volume of the particles with a particle size of less than or equal to 50 nm accounts for 85-95% of a total volume of all the strengthening phase particles. The matrix is a Fe—Cr—W—Ti alloy. The characterization method of the ODS iron-based alloy powder comprises separating the strengthening phases from the powder matrix through electrolysis, and analyzing and characterizing the strengthening phases using an electron microscope.

Method for the heat treatment of a part made from maraging steel

A method for the heat treatment of a part made of maraging steel, which part is obtained by selective laser melting, it comprises the steps of: heating the said part made of maraging steel from ambient temperature T0 to a maximum temperature Tmax of between 600° C. and 640° C., maintaining the said maximum temperature Tmax for a duration of between 5 hours and 7 hours, and rapidly cooling the said part.

FREE GRAPHITE CONTAINING POWDERS

An improved atomized powder metal material containing an increased amount of free graphite after heat treatment and/or sintering is provided. The powder metal material is typically a ferrous alloy and includes carbon in an amount of 1.0 wt. % to 6.5 wt. % and silicon in an amount of 0.1 wt. % to 6.0 wt. %, based on the total weight of the powder metal material. The powder metal material can also include various other alloying elements, for example at least one of nickel (Ni), cobalt (Co), copper (Cu), tin (Sn), aluminum (Al), sulfur (S), phosphorous (P), boron (B), nitrogen (N), chromium (Cr), manganese (Mn), molybdenum (Mo), vanadium (V), niobium (Nb), tungsten (W), titanium (Ti), tantalum (Ta) zirconium (Zr), zinc (Zn), strontium (Sr), calcium (Ca), barium (Ba) magnesium (Mg), lithium (Li), sodium (Na), and potassium (K).