B22F2301/45

Method for producing rare earth aluminate sintered body

A method for producing a rare earth aluminate sintered body includes: preparing a molded body by mixing a fluorescent material having a composition of a rare earth aluminate and a raw material mixture comprising an oxide containing at least one rare earth element Ln selected from the group consisting of Y, La, Lu, Gd, and Tb, an oxide containing Ce, an oxide containing Al, and optionally an oxide containing at least one element M.sup.1 selected from the group consisting of Ga and Sc; and calcining the molded body to obtain a sintered body.

Additive manufacturing of Nd-Fe-B magnets with insulating layers

Permanent magnets and method of making the same are provided. The magnets include a magnetic layer having an insulation layer disposed thereon. The insulation layer is formed via additive manufacturing techniques such as laser melting such that that it has discrete phases including a magnetic phase and an insulating phase.

ADDITIVE MANUFACTURING OF ND-FE-B MAGNETS WITH INSULATING LAYERS
20240071666 · 2024-02-29 ·

Permanent magnets and method of making the same are provided. The magnets include a magnetic layer having an insulation layer disposed thereon. The insulation layer is formed via additive manufacturing techniques such as laser melting such that that it has discrete phases including a magnetic phase and an insulating phase.

Method for manufacturing rare earth permanent magnet
11897034 · 2024-02-13 ·

There is provided a method for manufacturing a rare earth sintered magnet by many times repetitively finely pulverizing a rare earth alloy on a jet mill by supplying high-pressure nitrogen gas to narrow grain size distribution to make an easy alignment in a magnetic field, and by micronizing crystal grains by using a hydrogenation-disproportionation-desorption-recombination (HDDR) process, to improve the coercivity and thermostability of the rare earth sintered magnet.

R-T-B—Ga-based magnet material alloy and method of producing the same

Disclosed is an R-T-BGa-based magnet material ahoy where R is at least one element selected from rare earth metals including Y and excluding Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu, and T is one or more transition metals with Fe being an essential element. The R-T-BGa-based magnet material alloy includes: an R.sub.2T.sub.14B phase 3 which is a principal phase, and an R-rich phase (1 and 2) which is a phase enriched with the R, wherein a non-crystalline phase 1 in the R-rich phase has a Ga content (mass %) that is higher than a Ga content (mass %) of a crystalline phase 2 in the R-rich phase. With this, it is possible to enhance the magnetic properties of rare earth magnets that are manufactured from the alloy and reduce variations in the magnetic properties thereof.

RARE-EARTH MAGNET AND METHOD FOR MANUFACTURING SAME

To provide a rare earth magnet ensuring excellent magnetic anisotropy while reducing the amount of Nd, etc., and a manufacturing method thereof.

A rare earth magnet comprising a crystal grain having an overall composition of (R2.sub.(1-x)R1.sub.x).sub.yFe.sub.100-y-w-z-vCo.sub.wB.sub.zTM.sub.v (wherein R2 is at least one of Nd, Pr, Dy and Tb, R1 is an alloy of at least one or two or more of Ce, La, Gd, Y and Sc, TM is at least one of Ga, Al, Cu, Au, Ag, Zn, In and Mn, 0<x<1, y=12 to 20, z=5.6 to 6.5, w=0 to 8, and v=0 to 2), wherein the average grain size of the crystal grain is 1,000 nm or less, the crystal grain consists of a core and an outer shell, the core has a composition of R1 that is richer than R2, and the outer shell has a composition of R2 that is richer than R1.

Method for preparing rare-earth permanent magnet by hot press molding

The present invention relates to a method for preparing a neodymium-iron-boron rare-earth permanent magnetic material, in particular to a hot press molding-based method for preparing a rare-earth permanent magnet. The problem that the residual magnetism and coercive force of a rare-earth permanent magnet prepared in the prior art cannot be both high is solved. An RTM alloy infiltrates same during an HD treatment. RTM sticks to the surface of coarse powder and infiltrates into the interior of the coarse powder along a grain boundary. The temperature of hot press sintering is relatively low, and grains barely grow. In the absence of Dy and Tb, a higher coercive force is obtained. If an alloy containing Dy and Tb is used for infiltration, these atoms diffuse into the surface layer of a main phase during preheating and heat treatment, achieving grain boundary hardening. Under the premise of a very small reduction in the residual magnetism, the coercive force is greatly improved.

Rare-earth magnet and method for manufacturing same

To provide a rare earth magnet ensuring excellent magnetic anisotropy while reducing the amount of Nd, etc., and a manufacturing method thereof. A rare earth magnet comprising a crystal grain having an overall composition of (R2.sub.(1-x)R1.sub.x).sub.yFe.sub.100-y-w-z-vCo.sub.wB.sub.zTM.sub.v (wherein R2 is at least one of Nd, Pr, Dy and Tb, R1 is an alloy of at least one or two or more of Ce, La, Gd, Y and Sc, TM is at least one of Ga, Al, Cu, Au, Ag, Zn, In and Mn, 0<x<1, y=12 to 20, z=5.6 to 6.5, w=0 to 8, and v=0 to 2), wherein the average grain size of the crystal grain is 1,000 nm or less, the crystal grain consists of a core and an outer shell, the core has a composition of R1 that is richer than R2, and the outer shell has a composition of R2 that is richer than R1.

Biodegradable magnesium alloys and composites
10426869 · 2019-10-01 · ·

Biodegradable, magnesium alloys and composites, articles produced therefrom, methods of making the same, and methods of using the same are described.

R-T-B BASED PERMANENT MAGNET
20190276917 · 2019-09-12 · ·

An R-T-B based permanent magnet, in which R is a rare earth element, T is Fe or a combination of Fe and Co, and B is boron, includes main phase grains made of an R.sub.2T.sub.14B crystal phase and grain boundaries formed between the main phase grains. The grain boundaries include an ROCN concentrated part having higher concentrations of R, O, C, and N than that of the main phase grains. The ROCN concentrated part includes a heavy rare earth element. The ROCN concentrated part has a core part and a shell part covering at least part of the core part. A concentration of the heavy rare earth element in the shell part is higher than a concentration of the heavy element in the core part. A covering ratio of the shell part with respect to the core part of the ROCN concentrated part is 45% or more in average.