An Fe—Mo—Cu—C-based alloy steel powder for powder metallurgy has a chemical composition containing Mo: 0.2 mass % to 1.5 mass %, Cu: 0.5 mass % to 4.0 mass %, and C: 0.1 mass % to 1.0 mass %, with a balance being Fe and incidental impurities, wherein an iron-based powder has a mean particle size of 30 μm to 120 μm, and a Cu powder has a mean particle size of 25 μm or less. Despite the alloy steel powder for powder metallurgy having a chemical composition not containing Ni, a part produced by sintering a press formed part of the powder and further carburizing-quenching-tempering the sintered part has mechanical properties of at least as high tensile strength, toughness, and sintered density as a Ni-added part.

A powder has the contents (in wt. %): C max. 0.5%, S max. 0.15%, in particular max. 0.03%, N max. 0.25%, Cr 14-35%, in particular 17-28%, Ni radical (>38%), Mn max. 4%, Si max. 1.5%, Mo >0-22%, Ti <4%, in particular <3.25%, Nb up to 6.0%, Cu up to 3%, in particular up to 0.5%, Fe <50%, P max. 0.05%, in particular max. 0.04%, Al up to 3.15%, in particular up to 2.5%, Mg max. 0.015%, V max. 0.6%, Zr max. 0.12%, in particular max. 0.1%, W up to 4.5%, in particular up to max. 3%, Co up to 28%, B<0.125%, O>0.00001-0.1% and impurities due to production, wherein Ni+Fe+Co represents 56-80% Nb+Ta<6.0%.

An additive manufacturing method for the production of components comprising the steps of: (a) providing and melting a metal based powder, (b) merging the molten particles with each other and with their underground thereby forming merged material, and (c) cooling and thereby solidifying the merged material, characterized in that the metal based powder is a Ti based powder comprising at least Ta, Fe and i) Sn and/or ii) Nb and Zr.

Components made of a metal matrix composite and methods for the manufacture thereof. The metal matrix composite contains TiB.sub.2 particles, Al.sub.3Ti particles, and particles of an intermetallic compound of aluminum and at least one rare earth element dispersed in an aluminum matrix. Methods include casting a first melt to produce an ingot, remelting the ingot to form a second melt, forming a powder from the second melt using an atomization process, and fabricating a component utilizing the powder in an additive manufacturing process. The ingot and the powder include an aluminum matrix that contains dispersions of TiB.sub.2 particles and Al.sub.3Ti particles.

A method of producing anisotropic magnetic powders comprising obtaining a precipitate containing an element R, iron and lanthanum from a solution including R, iron and lanthanum, wherein R is at least one selected from the group consisting of Sc, Y, Pr, Nd, Pm, Sm, Gd, Tb, Dy, Ho, Er, Tm and Lu; obtaining an oxide containing R, iron and lanthanum from the precipitate; treating the oxide with a reducing gas to obtain a partial oxide; obtaining alloy particles by reduction diffusion of the partial oxide at a temperature in the range of 920° C. to 1200° C.; and nitriding the alloy particles to produce an anisotropic magnetic powder represented by the following general formula: R.sub.v-xFe.sub.(100-v-w-z)N.sub.wLa.sub.xW.sub.z, where 3≤v−x≤30, 5≤w≤15, 0.08≤x≤0.3, and 0≤z≤2.5.

A method for the thermal treatment of a component, in particular a metal powder injection molded component (MIM component) including a nickel base alloy, wherein, after sintering, in particular immediately after sintering, in the injection molding process, the component is exposed for a predetermined holding time to at least one treatment temperature below the sintering temperature. A component, in particular an MIM component, and to an aircraft engine.

A method of making an alloy includes mechanically alloying aluminum with an alloying element to form an alloy. The method may include a subsequent step of compacting the alloy powder to form an aluminum alloy compact. The alloying element may be chromium (Cr), nickel (Ni), molybdenum (Mo), titanium (Ti), manganese (Mn), vanadium (V), niobium (Nb), or silicon (Si).

Exemplary martensitic steel alloys may be particularly suited for additive manufacturing applications. Exemplary atomized alloy powders usable in additive manufacturing may include carbon, nickel, manganese, chromium, and the balance iron and incidental impurities. Exemplary steel alloys can be molybdenum free.

There are provided an inexpensive copper powder, which has a low content of oxygen even it has a small particle diameter and which has a high shrinkage starting temperature when it is heated, and a method for producing the same. While a molten metal of copper heated to a temperature, which is higher than the melting point of copper by 250 to 700° C. (preferably 350 to 650° C. and more preferably 450 to 600° C.), is allowed to drop, a high-pressure water is sprayed onto the heated molten metal of copper in a non-oxidizing atmosphere (such as an atmosphere of nitrogen, argon, hydrogen or carbon monoxide) to rapidly cool and solidify the heated molten metal of copper to produce a copper powder which has an average particle diameter of 1 to 10 μm and a crystallite diameter Dx.sub.(200) of not less than 40 nm on (200) plane thereof, the content of oxygen in the copper powder being 0.7% by weight or less.

A method for forming tungsten-refractory metal alloy powders, and tungsten-refractory metal alloy powders formed by the method. The method includes mixing a majority portion by weight of a base tungsten powder with a minority portion by weight of a base refractory metal powder to form a mixture, which is then milled for a period of time sufficient to at least partially mechanically alloy the base tungsten powder and base refractory metal powder together to form at-least-partially-mechanically-alloyed particles, which are then heat treated to a temperature sufficient to promote diffusion between tungsten and the refractory metal and obtain agglomerations of particles having only a tungsten phase, which are then milled to break up the agglomerations of particles and obtain the tungsten-refractory metal alloy powder.