A method includes inserting a machining tool through a hole of at least one workpiece that includes a first surface and a second surface opposite the first surface and extends from the first surface to the second surface. The hole forms an inner wall. The machining tool includes a shaft and a cutting tip proximate to one end of the shaft. The cutting tip includes a cutting portion. The method includes positioning the cutting portion of the cutting tip to abut an edge of the hole. The edge is located at a junction of the second surface of the one of the at least one workpiece and the inner wall. The method includes forming a surface modification at the edge with the cutting tip. The method includes removing the machining tool from the hole. The method includes installing a fastener within the hole. The fastener engages the surface modification.

A method includes inserting a machining tool through a hole of at least one workpiece that includes a first surface and a second surface opposite the first surface and extends from the first surface to the second surface. The hole forms an inner wall. The machining tool includes a shaft and a cutting tip proximate to one end of the shaft. The cutting tip includes a cutting portion. The method includes positioning the cutting portion of the cutting tip to abut an edge of the hole. The edge is located at a junction of the second surface of the one of the at least one workpiece and the inner wall. The method includes forming a surface modification at the edge with the cutting tip. The method includes removing the machining tool from the hole. The method includes installing a fastener within the hole. The fastener engages the surface modification.

A cutting tool (1) formed of a silicon nitride-based sintered body (2) including a matrix phase (3), a hard phase (4), and a grain boundary phase (10) in which a glass phase (11) and a crystal phase (12) exist. The sintered body (2) contains yttrium in an amount of 5.0 wt % to 15.0 wt % in terms of an oxide, and contains titanium nitride as the hard phase (4) in an amount of 5.0 wt % to 25.0 wt %. In an X-ray diffraction peak, a halo pattern appears at 2θ ranging from 25° to 35° in an internal region of the sintered body (2). A ratio B/A of a maximum peak intensity B to a maximum peak intensity A satisfies 0.11≤B/A≤0.40 . . . Expression (1) in a surface region of the sintered body (2), and satisfies 0.00≤B/A≤0.10 . . . Expression (2) in the internal region of the sintered body (2).

A polycrystalline diamond is formed on a substrate to form a polycrystalline diamond compact (PDC) cutter for a tool. The polycrystalline diamond has a cross-sectional dimension of at least 4 millimeters. The substrate includes tungsten carbide. An outer surface of the PDC cutter is at least partially surrounded with at least a single layer of coating by atomic layer deposition. The single layer of coating is configured to protect the PDC cutter from thermal degradation in response to exposure to a temperature greater than 700 degrees Celsius (° C.) and less than about 1050° C.

A polycrystalline diamond is formed on a substrate to form a polycrystalline diamond compact (PDC) cutter for a tool. The polycrystalline diamond has a cross-sectional dimension of at least 4 millimeters. The substrate includes tungsten carbide. An outer surface of the PDC cutter is at least partially surrounded with at least a single layer of coating by atomic layer deposition. The single layer of coating is configured to protect the PDC cutter from thermal degradation in response to exposure to a temperature greater than 700 degrees Celsius (° C.) and less than about 1050° C.

A coated tool in a non-limiting embodiment of the present disclosure includes a base and a coating layer located on the base. The coated tool includes a first surface, a second surface adjacent to the first surface, and a cutting edge located on at least a part of a ridge part of the first surface and the second surface. The coating layer includes an Al.sub.2O.sub.3 layer. If a fracture toughness value of the Al.sub.2O.sub.3 layer is measured on a surface of the coating layer parallel to a surface of the base, the Al.sub.2O.sub.3 layer includes a first region where the fracture toughness value is 5 MPa.Math.m.sup.0.5 or more.

A coated tool in a non-limiting embodiment of the present disclosure includes a base and a coating layer located on the base. The coated tool includes a first surface, a second surface adjacent to the first surface, and a cutting edge located on at least a part of a ridge part of the first surface and the second surface. The coating layer includes an Al.sub.2O.sub.3 layer. If a fracture toughness value of the Al.sub.2O.sub.3 layer is measured on a surface of the coating layer parallel to a surface of the base, the Al.sub.2O.sub.3 layer includes a first region where the fracture toughness value is 5 MPa.Math.m.sup.0.5 or more.

The present invention relates to the field of new materials technology, in particular to carbon nitride composite ceramic tool materials, preparation method and cutting tools thereof. The raw materials comprise carbon nitride, titanium carbonitride, molybdenum, nickel and cobalt, carbon nitride as the matrix phase, titanium carbonitride as the reinforcing phase are added to the carbon nitride based composite ceramic materials, with molybdenum, nickel and cobalt as a suitable sintering aid, dense composite tool material is obtained with vacuum hot press sintering method. The prepared carbon nitride based composite ceramic tool materials boast the advantages of low cost, high hardness, high bending strength and high fracture toughness, which is an important way to promote the innovation, development and popularization of carbon nitride materials.

Provided is a tool head in a head replaceable cutting tool configured on the basis of a novel idea so as to allow external measurement to be easily performed, while allowing cutting performance to be maintained. The tool head in the head replaceable cutting tool has a substantially cylindrical shape, and can be fastened to a shank held on a machine tool, and moreover includes an insert mounting seat on which a cutting insert is to be detachably mounted, the tool head further including a point, a line, or a surface that defines a reference surface from which a cutting edge of the cutting insert has a predetermined length to a predetermined portion thereof.

A die for a pipe threading operation includes a body portion formed of a first material, and a tooth portion coupled to the body portion and formed of a second material that is different than the first material. The tooth portion having a plurality of teeth.