A fire-retardant and antimicrobial rayon fiber includes a preservative, e.g., zinc pyrithione, as an antimicrobial agent. The present invention is further directed to a yarn that includes the fire-retardant and antimicrobial rayon fiber. The yarn may be a sheath-and-core yarn where the fire-retardant and antimicrobial rayon fiber is incorporated into the sheath, and the core is formed from fiberglass or any other suitable material. The present invention is further directed to a fabric formed from the fire-retardant and antimicrobial rayon fiber, such as a nonwoven fabric, a knit fabric, or a woven fabric. Moreover, the present invention is further directed to an article such as one or more layers of a mattress or bedding formed from the fire-retardant and antimicrobial rayon fiber.

A method of manufacturing a mattress that comprises forming a mattress inner core; forming a non-quilted mattress cover; and attaching the non-quilted mattress cover to the inner core without sewing. The non-quilted mattress cover may be formed of a laminate including a polymeric non-woven fabric that may be embossed and cut to include a cover top panel and a plurality of cover side panels that are unitary with and extend outward from the cover top panel. The step of attaching the non-quilted mattress cover to the inner core without sewing includes orthogonally orienting the cover side panels relative to the cover top panel and fusing portions of adjoining surfaces of adjacent cover side panels to each other to form a coffin, inserting the mattress inner core into the coffin, folding non-fused portions of the adjoining surface of the adjacent cover side panels over the mattress inner core, and bonding a bottom panel to the non-fused portions of the cover side panels and the mattress inner core.

A system can include a zipper that connects a mattress to a bed foundation. For example, the zipper can extend from a head end to a foot end of an adjustable foundation. For another example, a zipper can connect to a mattress along a seam of the mattress and/or to a foundation along a seam of a foundation. For another example, a first zipper can connect the mattress core to a second zipper and the second zipper can connect a foundation to the first zipper. For another example, first and second zippers can be substantially vertically aligned.

A system can include a zipper that connects a mattress to a bed foundation. For example, the zipper can extend from a head end to a foot end of an adjustable foundation. For another example, a zipper can connect to a mattress along a seam of the mattress and/or to a foundation along a seam of a foundation. For another example, a first zipper can connect the mattress core to a second zipper and the second zipper can connect a foundation to the first zipper. For another example, first and second zippers can be substantially vertically aligned.

A bed can include a mattress and a foot warming system. The mattress can include a mattress cover and a support structure that is positioned under and covered by the mattress cover. The foot warming system can include a heating unit an envelope, a power source, and an electrical connector electrically connecting the heating unit to the power source. The heating unit can be positioned inside the envelope between the envelope top and the envelope bottom. The heating unit and the envelope can be positioned at a foot of the bed under mattress cover between the support structure and the mattress cover.

A product and process for reducing discomfort due to heat and moisture evolved during a period of contact between living skin and a cushioning material, using a thermally conductive cushioning device, having a first layer of a moisture management fabric, a second layer of a thermally conductive web, and a third layer of a thermally insulative cushioning material.

Detachable and reversible mattress ticking assembly may be constructed so as to provide consumers the ability self-modify the orientation of the reversible mattress ticking so as to enjoy dissimilar performance attributes that the reversible ticking assembly or to merely extend the useful service life of the mattress ticking assembly when one side or the other becomes worn or aesthetically diminished.

A bed assembly includes a mattress that has rails that define an outer perimeter of the mattress and an inner core defined between the rails of the mattress. Springs are positioned within the inner core. A comfort layer including ventilation openings is supported by the rails of the mattress so that the comfort layer covers the mattress and the ventilation openings are in fluid communication with the inner core. In some instances, the comfort layer is positioned so that the ventilation openings are aligned with coil openings defined through the springs within the mattress.

Modular mattress systems include mattress modules configured such that a plurality of mattress modules are configured to form a first modular mattress of a first selected geometry and are reconfigurable to form a second modular mattress of a second selected geometry.

A cover layer (23) of a fleece material for an innerspring unit (20) comprising a plurality of pocketed springs (29) is manufactured by supplying at least two longitudinal fleece webs (24, 25), which extend substantially parallel in a longitudinal direction and are spaced from one another, and repeatedly attaching a transverse fleece web (26, 27), which extends between the longitudinal fleece webs (24, 25) in a direction substantially perpendicular to the longitudinal direction, to the longitudinal fleece webs (24, 25). The transverse fleece web segments (26, 27) are attached to the longitudinal fleece webs (24, 25) such that they form together with the longitudinal fleece webs (24, 25) a framelike structure (21) serving as the cover layer (23).