The invention concerns a machining tool for machining fiber-reinforced materials such as CFRP, glass-fiber-reinforced plastics or plastics reinforced with polyester threads. The machining tool comprises a plurality of flutes (1, 2, 3, 4) which distance lands (5, 6, 7, 8), disposed about a cylinder core segment (9), from each other in the peripheral sense. At least one of the lands (6, 8) is designed as a premachining land (6, 8) and at least one other of the lands (5, 7) is designed as a postmachining land (5, 7), each comprising a peripheral working region extending along, or with a twist and in the form of a helical segment about, the tool axis. The working region of each premachining land (6, 8) is designed as a peripheral file with a plurality of teeth (10) which are incorporated in a cylinder surface segment-shaped outer surface of the working region, and provided in the working region of each postmachining land (5, 7) is a number of sharp cutting edges (11, 12, 13, 15) extending parallel to or with a twist and in the form of a helical segment about the tool axis. The invention is characterized in that the number of sharp cutting edges (11, 12, 13, 15) on at least one postmachining land (5, 7) comprises a plurality of cutting edges (11, 12) each provided on a peripheral casing groove, the casing grooves being incorporated in a cylinder surface segment-shaped outer face of the working region, parallel to each other and at a pitch relative to the flute (1, 3) leading at least one postmachining land (5, 7).

The present invention includes an end mill body which is formed of ceramic, a chip discharge flute which is formed on an outer periphery of the end mill body, a peripheral cutting edge which is formed on an intersection ridge line between a wall surface facing a tool rotation direction in the chip discharge flute and an outer peripheral surface of the end mill body, an end cutting edge which is formed on an intersection ridge line between the wall surface in the chip discharge flute and a tip surface of the end mill body, and a corner cutting edge which is positioned at a tip outer-peripheral part of the end mill body, connects an outer end of the end cutting edge and a tip of the peripheral cutting edge to each other, and has a convexly curved shape which is convex toward a tip outer-peripheral side of the end mill body.

A end mill includes: an end mill body having a rotation axis, the end mill body including a shank portion and a cutting portion with an outer peripheral cutting edge; an end cutting edge including a first cutting edge and a second cutting edge; a first gash opening between the first cutting edge and the second cutting edge; and a second gash located adjacently to the first gash in the rotational direction, and opening to a side closer to the outside peripheral from the chisel portion. A ratio (L1/L2) of a length (L1) from a distal end of the end mill body to a terminal end of the first gash to a length (L2) from the distal end of the end mill body to a terminal end of the second gash, when viewed from a side, is from 0.8 to 1.1.

A multi-flute ball end mill of the present invention includes: a shank portion configured to rotate about a rotational axis; a cutting edge portion; three or more ball edges formed on the cutting edge portion; gashes formed between the ball edges; peripheral cutting edges continuous with end portions of the ball edges on the shank portion side; and flutes formed between the peripheral cutting edges continuously with the gashes. The degree of curvature of the ball edges is 35% to 55%. Each of the gashes includes four faces of a rake face of each of the ball edges, a gash wall face, a first gash face, and a second gash face. The second gash face is formed such that the closer the second gash face is to the rotation center point, the more inwardly the second gash face enters a second face of each of the ball edges.

A double-sided cutting insert for milling which has eight main cutting edges and eight wiper edges. The cutting insert includes top and bottom faces and four side faces. Each side face includes first and second sub-faces inclined with respect to each other. The first sub-face has a main cutting edge adjacent to the top face and a wiper edge adjacent to the bottom face. The second sub-face has a wiper edge adjacent to the top face and a main cutting edge adjacent to the bottom face. The wiper edge of the second sub-face is inclined inwardly relative to the cutting insert with respect to the main cutting edge of the first sub-face. The wiper edge of the first sub-face is inclined inwardly relative to the cutting insert with respect to the main cutting edge of the second sub-face.

A milling cutter includes a shank and a cutting head attached to the shank. The cutting head has a plurality of helical teeth, each tooth including a cutting tip, a leading face and a rear face. A flute is defined between the leading face of a trailing tooth, and a rear face of an immediately preceding tooth. A gully of the flute is generally W-shaped in cross section to provide effective chip evacuation. A method for manufacturing the milling cutter with the W-shaped gully of the flute using a split path grinding process is also disclosed.

A cutting tool assembly for milling a rail top, includes a first section and a second section mounted to the first section. Each section includes a plurality of insert-receiving pockets for receiving a plurality of different types of cutting inserts. The plurality of different types of cutting inserts are arranged in a plurality of helical teeth that may be separated by a helical chip flute. In one embodiment, a first type of cutting insert is formed with a radius, R, a second type of cutting insert is formed with a radius, R1, and a third type of cutting insert is formed with a radius, R2, to perform a milling operation on three different areas of the rail top.

A cutting tool may include a main body extended from a first end to a second end. The main body may be rotatable around a rotation axis. The main body may include a first cutting edge, a second cutting edge, a first flute and a second flute. The first flute may be extended from the first cutting edge toward the second end. The second flute may be extended from the second cutting edge toward the second end. The first flute may include a first hole located in the main body. The second flute may include a second hole located in the main body. The first hole may have a circular shape and the second hole may have a long narrow shape in a circumferential direction of the rotation axis in a cross section orthogonal to the rotation axis.

A milling tool includes an elongate cutting head having a front end, a rear end, and a longitudinal axis extending therebetween. The cutting head includes a plurality of flutes separated from each other by a corresponding number of intermediate portions, wherein the flutes extend axially along the cutting head. The cutting head has a coolant distributing through-hole extending between two adjacent flutes through the intermediate portion located therebetween, for influencing the distribution of coolant provided to the milling tool.

A rotary tool according to a non-limiting aspect has a body that has a rod shape extending from a first end to a second end and is rotatable about a central axis. The body has a first cutting edge positioned on the first end, a first flute extending from the first cutting edge toward the second end, a second cutting edge being on a side of the second end and on a side of an outer periphery with respect to the first cutting edge and being positioned away from the first cutting edge, and a second flute, extending from the second cutting edge toward the second end and being positioned along the first flute. The second flute has a projecting portion extending from a side of the first end toward a side of the second end.