A rotary cutting tool may include a cylindrical body having a cutting portion that extends longitudinally along an axis of the cylindrical body towards an axial end of the cylindrical body. A cutting face may be provided at the axial end, the cutting face having a plurality of end cutting edges associated with a plurality of gash grinds in the cutting face, wherein each gash grind from the plurality of gash grinds is defined by a different constant radius such that of each end cutting edge from the plurality of end cutting edges is of equal length.

An end mill that facilitates discharge of chips and enables twining of chips to be suppressed is provided. An end mill (10) includes a tool body, a helical flute, an end cutting edge, a flank, and a gash. The gash forms a cutting face of the end cutting edge. The cutting face is formed as a recessed curved surface and the end cutting edge comprised of a ridge between the cutting face and the flank is concavely curved.

A rotary cutting tool. The tool has a body with outside diameter (OD), and outer surface, and a longitudinal axis, a plurality of flutes, helical in some embodiments. Flutes include a narrow leading edge land portion with circular segment profile and having flute cutting edge portions along a substantially uniform circumferential location, with an eccentric relief margin rotationally rearward of the narrow leading edge land portions. Face portions are provided with face cutting edge portions, and with a first dish portion adjacent each of the cutting edge portions sloping inwardly and downwardly generally toward a central longitudinal axis at a first dish angle alpha () Corner blend portions extend from flute cutting edge portions to the face cutting edge portions. Corner blend portions are provided in a variety of profiles, including an embodiment wherein the profile of the corner blend portions are truncated before the segment of curvature becomes tangential to the face cutting edge portions. Large core diameters of cutting tools are provided, which gives high strength when working with axial depths of cut of about three times outside tool diameter or less.

In the ball end mill, at least two end cutting edges are extended to the vicinity of an axis at a tip portion of an end mill main body which rotates around the axis. In two gashes in which two end cutting edges adjacent to each other in a circumferential direction are formed, a first gash on the end mill rotation direction side extends beyond the axis on the tip of the end mill main body and a second gash on the rear side in the end mill rotation direction does not exceed the axis. A first tip flank face which intersects with the first gash through a first end cutting edge is extended toward a second tip flank face which intersects with the second gash through a second end cutting edge.

A rotatable cutting tool includes an elongate body and at least one helical flute extending over a length of the elongate body, the helical flute having a first end and a second end. The flute includes a cutting-edge with a first radius from a longitudinal center of the cutting tool, a trailing edge with a second radius from a longitudinal center of the cutting tool, wherein the second radius is smaller than the first radius, a flute surface between the cutting-edge and the trailing edge, the flute surface including a maximum radius at the cutting-edge and a plurality of foam chip shedding exclusions spaced along the cutting-edge of the helical flute, each of the foam chip shedding exclusions providing a gap in the cutting-edge where the radius within the gap is smaller than the first radius. The first radius defines a maximum tool cutting radius for the cutting tool. A gap distance between the foam chip shedding exclusions and the maximum tool cutting radius equals at least 15% of a radial height of the flute.

A method for the laser-based generation of a structure on a rake face of a cutting tool is disclosed, where at least one structure is formed by lines that are generated with a mutual spacing of at most 400 m with a laser beam at least in areas within a predetermined contour on at least one rake face of the cutting tool. A course of the lines forming the structure is oriented with respect to a profile of at least one cutting edge of the at least one rake face.