A milling tool is configured from a shank part and a head with a cutting edge that is provided on the leading end of the shank part. The head comprises an expanding diameter section, the diameter of which expands gradually from the base end that contacts the shank part in the direction of the leading end, and a decreasing diameter section, the diameter of which gradually decreases from the maximum diameter section in the direction of the leading end. At least one cutting edge is provided on each of the expanding diameter section and the decreasing diameter section.

A method for providing a dismantling groove in an element for a product to be assembled by a plurality of elements locked by a locking arrangement including a flexible tongue is disclosed. The method includes providing an insertion groove and a dismantling groove in the same element. The dismantling groove extends along the element between a first side and a second side and is configured for receiving the flexible tongue of the locking arrangement for locking the element to another element having a tongue groove. The dismantling groove is provided in the element such that it extends from the first side to the insertion groove and along a portion of the insertion groove, and is configured to receive a dismantling tool for dismantling the element from the other element. An element with an insertion groove and a dismantling groove is also disclosed.

Provided is a method of manufacturing an elbow, including: a first cutting step of cutting a material by relatively moving a cutting section of a cutting tool, which is formed of at least a part of a substantially spherical shape, along an inner side surface of the elbow to be finished in a direction from a first end surface to a second end surface of the material; and a second cutting step of cutting the material by relatively moving the cutting section along the inner side surface of the elbow to be finished in a direction from the second end surface to the first end surface of the material.

Various components of an electronic device housing and methods for their assembly are disclosed. The housing can be formed by assembling and connecting two or more different sections together. The sections of the housing may be coupled together using one or more coupling members. The coupling members may be formed using a two-shot molding process in which the first shot forms a structural portion of the coupling members, and the second shot forms cosmetic portions of the coupling members.

A milling method includes moving a milling tool having at least two axially spaced apart sets of cutting inserts to an axial position within a bore in a material and rotating the milling tool about a longitudinal axis. The method further includes initiating contact between the milling tool and a wall of the bore in a region of the wall having a least amount of material at the axial position. The method further includes moving the milling tool around a perimeter of the bore.

By combining shaping and milling actions, or smilling, the cutting tool can move through the entire usable portion of the spline and machine a tool relief into the face of the adjacent feature such as a shoulder before retracting, reversing direction, and repeating the cycle. The smilling apparatus and manufacturing method eliminates the need for an annular spline relief and the full length of spline engagement can be utilized for strength. The effective width of the spline connection apparatus manufactured by the smilling process conserves space and increases the load carrying capability of the spline connection.

The described embodiments relate to embedding a threaded insert into a thin-walled housing. A recess can be formed with a machining tool that forms a recess in a thickened portion of the thin-walled housing. In some embodiments, the recess can be formed along one of the walls of the thin-walled housing in a location having highly a constrained amount of space available. Once the recess is formed a threaded insert can be pressed into the recess. An interference fit can be utilized to lodge the press-nut securely within the recess. Alternatively, a retaining member can be positioned across a front portion of the recess to trap the threaded insert between the retaining member and a rear surface of the recess.

Milling tools and methods are disclosed. The method may include moving a milling tool having at least two axially spaced apart sets of cutting inserts to an axial position within a bore in a material and rotating the milling tool about a longitudinal axis. Contact between the milling tool and a wall of the bore may be initiated in a region of the wall having a least amount of material at the axial position. The milling tool may include a tool shaft having a longitudinal axis, a first set of radially spaced cutting inserts coupled to the tool shaft, and a directly adjacent second set of radially spaced cutting inserts coupled to the tool shaft and spaced from the first set of cutting inserts along the longitudinal axis. The first and second sets of cutting inserts may be staggered from each other by at least 10 degrees.

Various components of an electronic device housing and methods for their assembly are disclosed. The housing can be formed by assembling and connecting two or more different sections together. The sections of the housing may be coupled together using one or more coupling members. The coupling members may be formed using a two-shot molding process in which the first shot forms a structural portion of the coupling members, and the second shot forms cosmetic portions of the coupling members.

A method for forming dimples on a workpiece includes providing a rotary cutting tool. The rotary cutting tool includes a cutting edge that protrudes in a leading direction parallel to a longitudinal axis of the tool. The cutting edge extends from a position at the leading end of the rod-shaped main body that is radially offset from the longitudinal axis. The rotary cutting tool is set such that the longitudinal axis of the rotary cutting tool is inclined relative to a line perpendicular to the processing surface of the workpiece. The rotary cutting tool is moved along the processing surface while the rotary cutting tool is rotated about the axis. The processing surface is cut by the cutting edge to form the dimples, which are spaced apart from each other on the processing surface.