A milling tool for producing chamfer surfaces at workpieces. It has a cylindrical shaft and a cutting part, which has at least two end cutting edges, which are each located on a cone jacket surface and which run in a spiraled convex manner in the direction of rotation, and which each extend from a radially outer cutting corner to an inner cutting corner on the end side. To broaden the area of application of the milling tool to processes, such as the ramping or the linear diagonal plunging, respectively, the circular milling, the spot-drilling, or the waterline milling, the end cutting edges merge at the inner cutting corner into center cutting edges, which are located on a cone jacket surface with a tip angle of above 180, and which run with a positive chip angle into a region of the milling cutter center located in the milling cutter core.

An end mill includes a major-diameter shank, a cone-shaped connector portion disposed at the end of the shank, a minor-diameter body disposed by way of the connector portion coaxially therewith, a toothed element disposed at the leading end of the body, an installation recess dented slightly in the toothed element, and a cutting edge held in the installation recess so as to swell in the shape of an arc to protrude from an outer peripheral face of the body.

Systems and methods are disclosed for machining an eyewear frame. One method includes receiving a coupon of material for making the eyewear frame, the frame comprising a perimeter, a front portion and a rear portion; cutting the coupon along the perimeter of the eyewear frame, the cut being from the rear portion of the frame to a predetermined depth from the front portion of the frame; and creating a plastic seam around the frame by further cutting the coupon from the front portion of the eyewear frame.

A new technique for making cube corner elements that involves end milling is used in the fabrication of cube corner elements having non-orthogonal dihedral angles and dihedral angle errors, and arrays of such cube corner elements. A given optical face of a cube corner element may be a compound face with two constituent faces. In some cases, the constituent faces may be parallel and coplanar such that a given dihedral angle error pertains to the entire optical face, while in other cases, the two constituent faces may not be parallel, and may be associated with different dihedral angle errors.

A method is provided for the material-removing machining of fillets on a workpiece by means of a tool, more particularly a milling tool, which is guided over a fillet at a contact point. The invention is characterized in that the fillet is machined by means of a tool comprising a conical-convex cutting edge on a flank of the tool, wherein the tool, with the contact point on the conical-convex cutting edge, moves along at least one contact path running in the longitudinal direction of the fillet and the tool is inclined sideways in relation to the at least one contact path on the fillet such that a substantially sickle-shaped material engagement is formed in front of the contact point in the movement direction of the tool.

A micro form end mill includes a tool shank (2) and a cutting head (3) fixedly connected to the tool shank (2). The cutting head (3) has a plurality of cutting teeth (Z), and each of the plurality of cutting teeth (Z) has a cutting edge (S). A maximum radial distance (A.sub.max) of cutting points (6, 7, 8, 9) on the cutting edge (S) from the longitudinal axis (L) is less than 0.5 mm. At least two of the cutting edges (S) are arranged with a radial offset (V) from one another at least regionally. The radial offset (V) corresponds to a difference in the radial distances from the longitudinal axis (L) of such cutting points (6, 7, 8, 9) to the at least two cutting edges (S) that lie in a common plane (E) that is perpendicular to the longitudinal axis (L).

A milling tool is configured from a shank part and a head with a cutting edge that is provided on the leading end of the shank part. The head comprises an expanding diameter section, the diameter of which expands gradually from the base end that contacts the shank part in the direction of the leading end, and a decreasing diameter section, the diameter of which gradually decreases from the maximum diameter section in the direction of the leading end. At least one cutting edge is provided on each of the expanding diameter section and the decreasing diameter section.

The present disclosure relates to end milling methods for making microstructures, and articles containing such microstructures. The end milling process comprises rotating an end mill (1410r) around an axis of rotation (1409) and translating the rotating end mill (1410r) in a working surface (1407) to form a first recess (1420) such that end mill (1410r) moves along an inclined path (1411) relative to the working surface (1409), or to a reference plane along which the working surface (1407) extends. The method forms flat faces (1441a, 1441b) that meet along a rounded edge (1451), the edge (1451) being inclined to the reference plane. Both truncated cube corner elements (see for instance FIGS. 47 and 48) and full cube corner elements (see for instance FIG. 56A) can be made in a substrate (4705, 4805, 5605) by forming at least part of an optical face of the cube corner element (4780, 4880, 5680) by cutting the substrate (4705, 4805, 5605) with a rotating end mill (1410r).

The invention relates to a method for machining flat surfaces (30) of a workpiece (32) using a tool (10), in particular a milling tool, which is moved in a collision-free and laterally inclined manner () relative to a flat surface (30) such that a contact point (34) is guided on the flat surface (30). The flat surface (30) is machined using a tool (10) with a cutting contour (18), which has a conically convex design, on one flank (16) of the tool (10) at a pivot angle () parallel to the flat surface (30) in order to prevent a one-sided collision completely by the tool (10) and at at least two different pivot angles (, ) parallel to the flat surface (30) in order to prevent a two-sided collision by the tool (10), wherein the flat surface (30) is separated into at least two machining segments (44, 44, 44), each of which is assigned an individual pivot angle (, ) of the tool (10) in order to prevent a two-sided collision.

By combining shaping and milling actions, or smilling, the cutting tool can move through the entire usable portion of the spline and machine a tool relief into the face of the adjacent feature such as a shoulder before retracting, reversing direction, and repeating the cycle. The smilling apparatus and manufacturing method eliminates the need for an annular spline relief and the full length of spline engagement can be utilized for strength. The effective width of the spline connection apparatus manufactured by the smilling process conserves space and increases the load carrying capability of the spline connection.