B23F21/12

METHOD FOR MACHINING A TOOTH FLANK REGION OF A WORKPIECE TOOTH ARRANGEMENT, CHAMFERING TOOL, CONTROL PROGRAM HAVING CONTROL INSTRUCTIONS FOR CARRYING OUT THE METHOD, AND GEAR-CUTTING MACHINE
20230158591 · 2023-05-25 ·

The invention relates to a method for machining a tooth edge formed between a tooth flank and an end face (2b) of the workpiece tooth arrangement (3), by means of a tool tooth arrangement (13), in which method the tooth arrangements (3, 13) rotate about their respective tooth arrangement rotational axes (C, B) in mutual rolling coupling, wherein the two tooth arrangement rotational axes (C, B) are substantially parallel to each other and the machining is carried out over a plurality of workpiece rotations, and wherein a first relative movement (Z) between the workpiece tooth arrangement (3) and the tool tooth arrangement (13), parallel to the workpiece rotational axis, is carried out and the position of the envelope (28) of the tool tooth rolling positions (29i) is shifted relative to the engagement position of said envelope with the tooth flank of the workpiece tooth arrangement in the plane (X-Y) orthogonal to the workpiece rotational axis (C), transversely to the profile of the workpiece tooth arrangement, by means of a second relative movement (V), which in particular is varied according to the movement state of the first relative movement. The invention also relates to a chamfering tool, to a control program having control instructions for carrying out the method, and to a gear-cutting machine.

Field machining of wind turbine gearboxes

A gearbox repair assembly is disclosed herein. The gearbox repair assembly includes a sleeve having an inner diameter configured to receive a bearing assembly and an outer diameter configured to fit within a bore of a gearbox housing. The gearbox housing can be part of a gearbox of a wind turbine. The gearbox repair assembly further includes a retaining plate configured to be attached to the gearbox housing for preventing an outer race of the bearing assembly from rotating in the bore relative to the gearbox housing. Also provided are methods to repair such a gearbox. The gearbox repair assembly and related methods reduce the time and cost needed to repair the gearboxes.

Field machining of wind turbine gearboxes

A gearbox repair assembly is disclosed herein. The gearbox repair assembly includes a sleeve having an inner diameter configured to receive a bearing assembly and an outer diameter configured to fit within a bore of a gearbox housing. The gearbox housing can be part of a gearbox of a wind turbine. The gearbox repair assembly further includes a retaining plate configured to be attached to the gearbox housing for preventing an outer race of the bearing assembly from rotating in the bore relative to the gearbox housing. Also provided are methods to repair such a gearbox. The gearbox repair assembly and related methods reduce the time and cost needed to repair the gearboxes.

Method for machining toothed workpieces, machining unit therefor and machine tool equipped with such a machining unit
09796031 · 2017-10-24 · ·

The invention concerns a method for the machining of toothed workpieces, in particular for the plastic reshaping of the tooth edges at the ends of the teeth through a meshing tooth engagement with a tool that is rotatable with free-running mobility about its axis of rotation, in particular a chamfering tool, wherein between the machining of one workpiece and the next, the tool is subjected to a traverse movement, whereby the tool is caused to perform a rotary movement so that, if a tool region (6a, 6b) that is designed for the initial engagement with the work pieces is not suitably positioned, it is brought into a position that is suitable for the machining of the next work piece, wherein the rotary movement is effected by coupling the rotary movement at least in sections to the traverse movement.

Method for machining toothed workpieces, machining unit therefor and machine tool equipped with such a machining unit
09796031 · 2017-10-24 · ·

The invention concerns a method for the machining of toothed workpieces, in particular for the plastic reshaping of the tooth edges at the ends of the teeth through a meshing tooth engagement with a tool that is rotatable with free-running mobility about its axis of rotation, in particular a chamfering tool, wherein between the machining of one workpiece and the next, the tool is subjected to a traverse movement, whereby the tool is caused to perform a rotary movement so that, if a tool region (6a, 6b) that is designed for the initial engagement with the work pieces is not suitably positioned, it is brought into a position that is suitable for the machining of the next work piece, wherein the rotary movement is effected by coupling the rotary movement at least in sections to the traverse movement.

Gear machining device

A gear machining device is provided which can machine an accurate gear by a cutting process by synchronously rotating a machining tool and a workpiece at a high speed. A machining tool includes roughing cutting teeth for roughing bottom lands and right and left side faces of teeth of a gear, right side face finishing cutting teeth for finishing the right side faces of the teeth, and left side face finishing cutting teeth for finishing the left side faces of the teeth. The cutting teeth thus cut different parts of the teeth of the gear. This can reduce cutting resistance and suppress self-vibration during the cutting process, thereby improving tooth trace accuracy of the gear.

Gear machining device

A gear machining device is provided which can machine an accurate gear by a cutting process by synchronously rotating a machining tool and a workpiece at a high speed. A machining tool includes roughing cutting teeth for roughing bottom lands and right and left side faces of teeth of a gear, right side face finishing cutting teeth for finishing the right side faces of the teeth, and left side face finishing cutting teeth for finishing the left side faces of the teeth. The cutting teeth thus cut different parts of the teeth of the gear. This can reduce cutting resistance and suppress self-vibration during the cutting process, thereby improving tooth trace accuracy of the gear.

AXIAL HOB WITH MULTI-REVOLUTION CUTTING TEETH
20170252843 · 2017-09-07 ·

An axial hob (14) with cutting teeth (16) which are arranged around a cylinder (19) in a helical pattern. The cutting front (18) is perpendicular to the helix. The re-grindable blade thickness is oriented in the direction of the helix lead direction. While the tool rotates, the active cutting front changes from one blade to the next which, depending on the hand of rotation, is an advanced or retracted position. However, the rotation will not give the individual blades a chip removing motion but only position the following blade in an advanced or retracted location, such as in a gear slot to be machined.

AXIAL HOB WITH MULTI-REVOLUTION CUTTING TEETH
20170252843 · 2017-09-07 ·

An axial hob (14) with cutting teeth (16) which are arranged around a cylinder (19) in a helical pattern. The cutting front (18) is perpendicular to the helix. The re-grindable blade thickness is oriented in the direction of the helix lead direction. While the tool rotates, the active cutting front changes from one blade to the next which, depending on the hand of rotation, is an advanced or retracted position. However, the rotation will not give the individual blades a chip removing motion but only position the following blade in an advanced or retracted location, such as in a gear slot to be machined.

Tool for Producing Back-Tapers on Teeth of a Gearing of a Workpiece in the Form of a Gearwheel
20210394291 · 2021-12-23 ·

The invention makes a tool available, which allows highly precise, simultaneous production of two back-tapers on the tooth flanks of the teeth of a workpiece in the form of a gearwheel, independent of their width. For this purpose, the invention provides that the tool includes a tool carrier configured in elongated manner, in the manner of a journal, and oriented coaxial to its central longitudinal axis of the tool, and includes at least two blades, which come into engagement with the tooth to be machined, in each instance, removing chips during use, wherein the blades are held on the tool carrier at a distance from one another in the longitudinal direction of the tool carrier and extend over a partial length of the tool carrier, in each instance, in terms of their width. According to the invention, in this regard the position of at least one of the blades is adjustable in relation to the other blade, so as to balance out deformations of the tool carrier that occur during use. The invention also states a method for simultaneous production of at least two back-tapers on the teeth of a workpiece in the form of a gearwheel, by means of a tool according to the invention.