A gear machining apparatus creates a gear on a workpiece W by moving a gear cutting tool relatively with respect to the workpiece along the direction of the rotation axis of the workpiece W while synchronously rotating the gear cutting tool and the workpiece. One of a workpiece rotation speed controlling portion and a tool rotation speed controlling portion varies the rotation speed of one of the workpiece and the gear cutting tool and the other one of the workpiece rotation speed controlling portion and the tool rotation speed controlling portion synchronizes the rotation speed of the other one of the workpiece and the gear cutting tool with one of the rotation speed of the workpiece and the gear cutting tool.

A gear machining apparatus creates a gear on a workpiece W by moving a gear cutting tool relatively with respect to the workpiece along the direction of the rotation axis of the workpiece W while synchronously rotating the gear cutting tool and the workpiece. One of a workpiece rotation speed controlling portion and a tool rotation speed controlling portion varies the rotation speed of one of the workpiece and the gear cutting tool and the other one of the workpiece rotation speed controlling portion and the tool rotation speed controlling portion synchronizes the rotation speed of the other one of the workpiece and the gear cutting tool with one of the rotation speed of the workpiece and the gear cutting tool.

A gear machining apparatus creates a gear on a workpiece W by moving a gear cutting tool relatively with respect to the workpiece along the direction of the rotation axis of the workpiece W while synchronously rotating the gear cutting tool and the workpiece. One of a workpiece rotation speed controlling portion and a tool rotation speed controlling portion varies the rotation speed of one of the workpiece and the gear cutting tool and the other one of the workpiece rotation speed controlling portion and the tool rotation speed controlling portion synchronizes the rotation speed of the other one of the workpiece and the gear cutting tool with one of the rotation speed of the workpiece and the gear cutting tool.

A tool head for a gear cutting machine includes a first spindle unit having a first spindle shaft and a second spindle unit having a second spindle shaft. A tool is axially receivable between the first spindle shaft and the second spindle shaft. A balancing device is associated with each spindle unit. The balancing device radially surrounds the respective spindle shaft and is axially arranged between a tool-side spindle bearing of the corresponding spindle unit and the tool-side end of the corresponding spindle shaft. The tool is axially clamped between the two spindle shafts by a pull rod and a clamping element.

A tool head for a gear cutting machine includes a first spindle unit having a first spindle shaft and a second spindle unit having a second spindle shaft. A tool is axially receivable between the first spindle shaft and the second spindle shaft. A balancing device is associated with each spindle unit. The balancing device radially surrounds the respective spindle shaft and is axially arranged between a tool-side spindle bearing of the corresponding spindle unit and the tool-side end of the corresponding spindle shaft. The tool is axially clamped between the two spindle shafts by a pull rod and a clamping element.

A method for simultaneous production of at least two back-tapers on the teeth of a workpiece in the form of a gearwheel using a tool that includes a tool carrier configured in elongated manner, in the manner of a journal, and oriented coaxial to a central longitudinal axis of the tool, and at least two blades, which come into engagement with the tooth to be machined, removing chips during use, wherein the blades are held on the tool carrier at a distance from one another in the longitudinal direction of the tool carrier and a width of the blades extend over a partial length of the tool carrier. The position of at least one of the blades is adjustable in relation to the other blade, so as to balance out deformations of the tool carrier that occur during use.

A method for producing a toothed workpiece gear, wherein the workpiece gear is clamped or fastened to a workpiece spindle, and a cutting tool having cutting teeth is clamped or fastened to a tool spindle. The tool spindle and the workpiece spindle are rotationally driven at a coupling ratio of the angles of rotation thereof having a periodic non-linearity or an axial distance from each other that changes periodically. The cutting teeth machine forms left and right tooth flanks of the teeth of the workpiece gear using left and right cutting edges in a chip-removing manner. A radial run-out error or a pitch error of the cutting tool is determined. The flank line shape errors of the right and left tooth flank resulting from the radial run-out error or the pitch error are reduced by the periodic non-linearity of the coupling ratio or the periodic change in the axial distance.

A method for producing a toothed workpiece gear, wherein the workpiece gear is clamped or fastened to a workpiece spindle, and a cutting tool having cutting teeth is clamped or fastened to a tool spindle. The tool spindle and the workpiece spindle are rotationally driven at a coupling ratio of the angles of rotation thereof having a periodic non-linearity or an axial distance from each other that changes periodically. The cutting teeth machine forms left and right tooth flanks of the teeth of the workpiece gear using left and right cutting edges in a chip-removing manner. A radial run-out error or a pitch error of the cutting tool is determined. The flank line shape errors of the right and left tooth flank resulting from the radial run-out error or the pitch error are reduced by the periodic non-linearity of the coupling ratio or the periodic change in the axial distance.

A method wherein by reducing the amount of current, and therefore torque, to the linear servo motor (50) and/or rotary servo motor (52) of a loader mechanism (9), the loader mechanism is operable for determining proper workpiece positioning in a machine tool such as a gear manufacturing machine, particularly a machine (4) for manufacturing bevel and hypoid gears.

A method wherein by reducing the amount of current, and therefore torque, to the linear servo motor (50) and/or rotary servo motor (52) of a loader mechanism (9), the loader mechanism is operable for determining proper workpiece positioning in a machine tool such as a gear manufacturing machine, particularly a machine (4) for manufacturing bevel and hypoid gears.