B23F23/12

Method for calibrating a measuring probe in a gear cutting machine
11268800 · 2022-03-08 · ·

The present application discloses a method for calibrating a measuring probe in a gear cutting machine by using a workpiece received in a workpiece holder of the gear cutting machine, wherein the measuring probe includes a measuring probe tip which is movably arranged on a measuring probe base, wherein the deflection of the measuring probe tip relative the measuring probe base can be determined via at least one sensor of the measuring probe, and wherein the measuring probe is traversable relative to the workpiece holder via at least two axes of movement of the gear cutting machine. The method comprises rotating the workpiece via an axis of rotation of the workpiece holder and traversing the measuring probe via the at least two axes of movement of the gear cutting machine such that in the case of a perfect calibration the touch point of the measuring probe tip on the tooth flank would remain unchanged.

METHOD AND APPARATUS FOR LOADING AND POSITIONING A WORKPIECE ON A GEAR MANUFACTURING MACHINE

A method wherein a first workpiece (2, 40) is loaded to a spindle (30) of a workpiece processing machine with the first toothed workpiece having a predetermined design and being in a predetermined rotational load position. The first toothed workpiece is stock-divided and a machining position is determined based on the stock-dividing. The first toothed workpiece is rotationally adjusted to the machining position. The teeth (3, 42) of the first toothed workpiece are then machined and the first workpiece is removed from the spindle. A second toothed workpiece is loaded to the spindle of the workpiece processing machine. The second toothed workpiece has the same predetermined design and is in the same predetermined rotational load position as the first toothed workpiece. The second toothed workpiece is rotationally adjusted from the predetermined rotational load position to the machining position by the same adjustment amount as the first toothed workpiece. The second toothed workpiece is machined and then removed from the machine spindle. The process as performed for the second toothed workpiece can be repeated for subsequent workpieces having the same design and being in the same rotational load position as the first and second workpieces. For the second and subsequent toothed workpieces, the step of determining the rotary position of the teeth is not carried out.

ADJUSTING DEVICE FOR A GEAR CUTTING MACHINE WITH A REDUCED TENDENCY TO VIBRATE
20210308811 · 2021-10-07 · ·

An adjusting device for a machine tool comprises a base body (1), a movable body (2) movable along a moving direction (X) relative to the base body, and a drive (3) for moving the movable body relative to the base body. In order to effectively damp vibrations between the movable body and the base body (in particular so-called stray vibrations) and yet still enable rapid positioning movements of the movable body relative to the base body, the adjusting device comprises an auxiliary body (10) which can be releasably fixed to the base body and, in the released state, can be moved together with the movable body relative to the base body. The adjusting device also comprises at least one vibration damper (11) which is arranged between the auxiliary body and the movable body.

ADJUSTING DEVICE FOR A GEAR CUTTING MACHINE WITH A REDUCED TENDENCY TO VIBRATE
20210308811 · 2021-10-07 · ·

An adjusting device for a machine tool comprises a base body (1), a movable body (2) movable along a moving direction (X) relative to the base body, and a drive (3) for moving the movable body relative to the base body. In order to effectively damp vibrations between the movable body and the base body (in particular so-called stray vibrations) and yet still enable rapid positioning movements of the movable body relative to the base body, the adjusting device comprises an auxiliary body (10) which can be releasably fixed to the base body and, in the released state, can be moved together with the movable body relative to the base body. The adjusting device also comprises at least one vibration damper (11) which is arranged between the auxiliary body and the movable body.

Method for automated positioning of a toothed workpiece and manufacturing system for carrying out the method
11084111 · 2021-08-10 · ·

A method for automated positioning of a toothed workpiece, having the following method steps: providing a toothed workpiece, which has a machine-readable, workpiece-specific marking, such as a QR code, a barcode, an RFID tag, or the like; attaching the toothed workpiece on a spindle of a CNC-controlled multiaxis machine; automatically acquiring the marking of the workpiece; ascertaining an actual position of the workpiece in relation to the multiaxis machine on the basis of the marking; transferring the workpiece from the actual position into a setpoint position in relation to the multiaxis machine, before a machining and/or measuring method is carried out in the multiaxis machine.

Method for automated positioning of a toothed workpiece and manufacturing system for carrying out the method
11084111 · 2021-08-10 · ·

A method for automated positioning of a toothed workpiece, having the following method steps: providing a toothed workpiece, which has a machine-readable, workpiece-specific marking, such as a QR code, a barcode, an RFID tag, or the like; attaching the toothed workpiece on a spindle of a CNC-controlled multiaxis machine; automatically acquiring the marking of the workpiece; ascertaining an actual position of the workpiece in relation to the multiaxis machine on the basis of the marking; transferring the workpiece from the actual position into a setpoint position in relation to the multiaxis machine, before a machining and/or measuring method is carried out in the multiaxis machine.

METHOD FOR DRESSING A MULTI-FLIGHT WORM GRINDING WHEEL FOR GRINDING TEETH OR SIMILAR PROFILES
20230398620 · 2023-12-14 ·

A method for dressing a multi-thread grinding worm for the grinding of toothings, wherein the grinding worm includes a plurality of worm threads that are each dressed by a dressing tool with at least one dressing stroke to provide the grinding worm with a desired profile. The method includes: a) dressing a first worm thread, wherein at least one process parameter is measured and recorded during the dressing process; b) dressing a further worm thread, wherein the process parameter is measured and recorded during the dressing process; c) after dressing all worm threads: combining the recorded data of the process parameter; d) comparing the combined data of the process parameter with data stored in a machine controller and checking whether the combined data are within a predefined admissible range; e) outputting a signal if the combined data are not within the predefined admissible range.

METHOD FOR MACHINING TOOTHINGS, AS WELL AS TOOTHING MACHINE AND CONTROL PROGRAM FOR SAME
20210178499 · 2021-06-17 ·

The invention relates to a method for machining toothings, which method uses a disk-shaped, toothed tool that is rotationally driven about its axis of rotation and has a geometrically defined cutting edge. The tool teeth are produced from a base material, are provided, at least on the tooth flanks, with a coating that improves wear resistance, and have machining surfaces facing an end face of the tool, said machining surfaces being re-ground from time to time when the tool is reconditioned, wherein after at least one regrinding, use of the tool is resumed and continued with regions of the machining surfaces formed along the cutting edges from the base material.

Oversized part hold down apparatus
11045915 · 2021-06-29 · ·

The present disclosure includes a part hold-down assembly for retaining an oversized part. The part hold-down assembly is aligned along a central force axis and applies a downward force onto the part. The part-hold down assembly includes a top plate, a bottom plate, and a compression assembly extending between the top and bottom plates. The compression assembly includes two, parallel biasing assemblies that extend along compression axes that are parallel to but offset from the central force axis. Each biasing assembly including an upper collar, a lower collar and a resilient biasing member, in one embodiment in the form of a coil spring, retained between the upper and lower collar. The parallel biasing assemblies are positioned on opposite sides from each other about the central force axis, and may be spaced away from the central force axis an equal distance.

PLUNGE DRESSING METHODS AND SYSTEMS FOR PRODUCING A GRINDING WHEEL FOR SPIRAL-BEVEL AND HYPOID GEAR MANUFACTURE
20210094148 · 2021-04-01 ·

Method and systems are disclosed for plunge dressing of a spiral bevel gear-grinding wheel. The method includes providing a dressing roll for plunge dressing of a spiral bevel gear-grinding wheel, the dressing roll including: a body portion having an axis of rotation, a radial extent about said axis, and an axial extent, the body portion integrally comprising: a base portion configured for connection to a drive motor, a first cutting surface, and a second cutting surface, and plunge dressing of the spiral bevel gear-grinding wheel based upon the interference calculation. Some embodiments include determining whether interference will occur between the grinding wheel and the dressing roll before plunge dressing.