A threading tool includes: a tool main body; and a cutting edge portion, which is provided on a tip portion of the tool main body and has a rake face and a flank face. The cutting edge portion includes: a primary cutting edge extending in a tooth width direction of the cutting edge portion; two corner edges, one and other of which are provided on one and other of both ends of the primary cutting edge, respectively, and are in a convex curve shape; and two secondary cutting edges, one and other of which extend from the one and the other of the two corner edges to a rear end side of the cutting edge portion, respectively. Two secondary cutting edges are shorter than the primary cutting edge. At least one of the two secondary edges is slanted to a direction intersecting the primary cutting edge in an obtuse angle.

In a screw thread cutter, a screw thread-cutting edge is formed on an outer periphery of a tip portion of a cutter body. Finishing edge-thread ridge height from a tangent line passing through valley bottoms of second and third valley portions to outer peripheral ends of first and second finishing edges are equal to each other. A preceding edge-thread ridge height from the tangent line to an outer peripheral end of a preceding edge is lower than each of the finishing edge-thread ridge height. A first valley portion-depth from the outer peripheral end of the first finishing edge to the valley bottom of the first valley portion is deeper than a second valley portion-depth from the outer peripheral end of the second finishing edge to the valley bottom of the second valley portion.

In a screw thread cutter, a screw thread-cutting edge is formed on an outer periphery of a tip portion of a cutter body. Finishing edge-thread ridge height from a tangent line passing through valley bottoms of second and third valley portions to outer peripheral ends of first and second finishing edges are equal to each other. A preceding edge-thread ridge height from the tangent line to an outer peripheral end of a preceding edge is lower than each of the finishing edge-thread ridge height. A first valley portion-depth from the outer peripheral end of the first finishing edge to the valley bottom of the first valley portion is deeper than a second valley portion-depth from the outer peripheral end of the second finishing edge to the valley bottom of the second valley portion.

A method of operating a thread milling machine includes securing a product in a securing mount proximate to the thread milling machine, the thread milling machine having a spindle; securing a combination tool to the spindle, the combination tool having a body and an insert, the body having a first end and a second end, the body defining a securing pocket, the insert secured proximate to the second end at a first side of the securing pocket, the second end attached to the spindle; and rotating the spindle.

A thread milling system includes a thread milling machine having a spindle; and a combination tool having a body and a reaming insert, the body having a first end and a second end, the body defining a securing pocket, the reaming insert secured proximate to the second end of the body and within the securing pocket, the second end of the body attached to the spindle.

In order to form an internal thread having a concave surface having the same shape as that obtained by using a thread cutting blade having a convex surface without using such a thread cutting blade in formation of an internal thread hole in a mold component or the like using a thread milling cutter, a trimming blade has a leading-side flank surface extending from an axial tip side of a tool body to the rear side, a top surface formed continuously to the leading-side flank surface in the axial direction, and a trailing-side flank surface formed continuously to the top surface in the axial direction. Two or more chamfered surfaces are formed between the leading-side flank surface and the top surface and between the top surface and the trailing-side flank surface in the trimming blade.

In order to form an internal thread having a concave surface having the same shape as that obtained by using a thread cutting blade having a convex surface without using such a thread cutting blade in formation of an internal thread hole in a mold component or the like using a thread milling cutter, a trimming blade has a leading-side flank surface extending from an axial tip side of a tool body to the rear side, a top surface formed continuously to the leading-side flank surface in the axial direction, and a trailing-side flank surface formed continuously to the top surface in the axial direction. Two or more chamfered surfaces are formed between the leading-side flank surface and the top surface and between the top surface and the trailing-side flank surface in the trimming blade.

A process of forming a fastener with improved threading to resist multi-axial forces and off-axis loading scenarios is provided. The process may include placing first and second mill tools adjacent a shaft of the fastener having a proximal end and a distal end, rotating the shaft and the first and second mill tools, and translating the first and second mill tools along at least part of a length of the shaft to form: a first concave undercut surface oriented toward the proximal end, a first convex undercut surface oriented toward the distal end, a second concave undercut surface oriented toward the distal end, and a second convex undercut surface oriented toward the proximal end.

A process of forming a fastener with improved threading to resist multi-axial forces and off-axis loading scenarios is provided. The process may include placing first and second mill tools adjacent a shaft of the fastener having a proximal end and a distal end, rotating the shaft and the first and second mill tools, and translating the first and second mill tools along at least part of a length of the shaft to form: a first concave undercut surface oriented toward the proximal end, a first convex undercut surface oriented toward the distal end, a second concave undercut surface oriented toward the distal end, and a second convex undercut surface oriented toward the proximal end.

A whirling tool for machining a workpiece, having: three or a multiple of three cutting plates, wherein each of the cutting plates comprises at least one cutting edge; a cutting plate holder having a plurality of cutting plate receptacles, wherein each of the cutting plate receptacles is configured to receive one of the cutting plates, wherein the cutting plate receptacles are disposed so as to be distributed in a circumferential direction across the cutting plate holder; and a plurality of fastening elements for releasably fastening the cutting plates in the cutting plate receptacles of the cutting plate holder; wherein the cutting plates comprise at least two different kinds of cutting plates, wherein at least one cutting plate of a first kind, and one cutting plate of a second kind are provided for each group of three cutting plates that are disposed beside one another on the cutting plate holder, wherein the cutting plate of the first kind differs from the cutting plate of the second kind by an overall geometry, by a dimension of the at least one cutting edge, and by a shape of the at least one cutting edge.