The present disclosure relates to a lightweight thread cutting tap having a body, comprising at a first end a connector portion, and, at a second end, a threaded portion for cutting a thread of an opening in which said threaded portion is to be introduced, said threaded portion terminating in a bottom end, said threaded portion having at least two cutting edges in the circumferential direction of said body, each of said cutting edges being an integral peripheral part of a flank portion extending substantially radially from the longitudinal extension of said body; and a plurality of chip removal flutes between said flanks, said flutes extending in the longitudinal direction from said bottom end, said thread cutting tap having a hollow interior, wherein the body forms a sidewall and the hollow interior extends into the threaded portion.

A method of manufacturing a threaded hole in a workpiece includes providing the workpiece having a region with a hole. The method also includes cutting a threading for the hole. Furthermore, the method includes, independent of cutting the threading, densifying the region proximate the hole to reduce material porosity in the region.

Various methods are described for forming threads in a workpiece, and particularly for controlling and/or monitoring threading of workpieces. Also described are tools and a system used in performing the methods.

A tapping tool for producing a threaded bore having an internal thread in a workpiece. The tapping tool has a main cutting edge on its drill tip and a thread profile trailing in a tapping direction. The method has a tapping stroke in which the tapping tool is driven into the workpiece at a tapping feed rate in the tapping direction and at a tapping speed synchronized therewith and the main cutting edge of the tool produces a core hole bore and the tool thread profile forms an internal thread on the inner wall of the core hole bore. Chips are produced in the tapping stroke, which are conveyed out of the threaded bore in a chip removal direction opposite to the tapping direction and collide with thread flanks of the internal thread facing toward the chips to be removed.

A build plate system includes a body defining at least one cavity. An insert is sized and shaped to fit within the at least one cavity such that the at least one cavity orients the insert for forming at least a portion of a screw shaft thereon by a manufacturing method using an additive manufacturing apparatus. In some embodiments, systems, spinal constructs, surgical instruments and methods are disclosed.

A tapping tool for producing a threaded bore having an internal thread in a workpiece. The tapping tool has a main cutting edge on its drill tip and a thread profile trailing in a tapping direction. The method has a tapping stroke in which the tapping tool is driven into the workpiece at a tapping feed rate in the tapping direction and at a tapping speed synchronized therewith and the main cutting edge of the tool produces a core hole bore and the tool thread profile forms an internal thread on the inner wall of the core hole bore. Chips are produced in the tapping stroke, which are conveyed out of the threaded bore in a chip removal direction opposite to the tapping direction and collide with thread flanks of the internal thread facing toward the chips to be removed.

A build plate system includes a body defining at least one cavity. An insert is sized and shaped to fit within the at least one cavity such that the at least one cavity orients the insert for forming at least a portion of a screw shaft thereon by a manufacturing method using an additive manufacturing apparatus. In some embodiments, systems, spinal constructs, surgical instruments and methods are disclosed.

Disclosed are threading device and threading method, including a turning step for threading a rotating workpiece with a predetermined cutting depth, by relatively moving a tool in the axial direction of the workpiece and then rounding-up the workpiece obliquely by relatively moving the tool in the axial direction and radially outward. The workpiece is subjected to the threading process by repeatedly carrying out the turning step while sequentially shifting the axial position for starting the rounding-up of the workpiece relative to an axial position where the rounding-up of the workpiece has been started in a previous turning step.

A build plate system includes a body defining at least one cavity. An insert is sized and shaped to fit within the at least one cavity such that the at least one cavity orients the insert for forming at least a portion of a screw shaft thereon by a manufacturing method using an additive manufacturing apparatus. In some embodiments, systems, spinal constructs, surgical instruments and methods are disclosed.

A threading tool includes: a tool main body; and a cutting edge portion, which is provided on a tip portion of the tool main body and has a rake face and a flank face. The cutting edge portion includes: a primary cutting edge extending in a tooth width direction of the cutting edge portion; two corner edges, one and other of which are provided on one and other of both ends of the primary cutting edge, respectively, and are in a convex curve shape; and two secondary cutting edges, one and other of which extend from the one and the other of the two corner edges to a rear end side of the cutting edge portion, respectively. Two secondary cutting edges are shorter than the primary cutting edge. At least one of the two secondary edges is slanted to a direction intersecting the primary cutting edge in an obtuse angle.