Patent classifications
B23H3/02
Nanopore forming method and uses thereof
The invention relates to a method for making nanopores in thin layers or monolayers of transition metal dichalcogenides that enables accurate and controllable formation of pore within those thin layer(s) with sub-nanometer precision.
Method for electrochemical machining using sympathetic waveform interactions
A system and method for combining the effects of magnetic field waveforms, ultrasonic motion and pulsed electric field waveforms in an electrolytic cell creates a sympathetic interaction among the three waveforms that improves the electrochemical machining process. Precisely controlling the coupled effects of simultaneously applying at least two of the three waveforms to the electrochemical cell improves the metal removal rate of the process and the surface finish of the resulting piece. The coupled effects are termed a sympathetic interaction as they can be damped or amplified by modifying the phasing, frequency, orientation or amplitude of the waveforms. In an electrochemical machining process aided by an external magnetic field and periodic ultrasonic relative motion between the tool and working piece, improvements are realized by utilizing for at least two of the magnetic field waveform, electric waveform and ultrasonic waveform, a common frequency and a chosen phase lag between the two waveforms.
Method for electrochemical machining using sympathetic waveform interactions
A system and method for combining the effects of magnetic field waveforms, ultrasonic motion and pulsed electric field waveforms in an electrolytic cell creates a sympathetic interaction among the three waveforms that improves the electrochemical machining process. Precisely controlling the coupled effects of simultaneously applying at least two of the three waveforms to the electrochemical cell improves the metal removal rate of the process and the surface finish of the resulting piece. The coupled effects are termed a sympathetic interaction as they can be damped or amplified by modifying the phasing, frequency, orientation or amplitude of the waveforms. In an electrochemical machining process aided by an external magnetic field and periodic ultrasonic relative motion between the tool and working piece, improvements are realized by utilizing for at least two of the magnetic field waveform, electric waveform and ultrasonic waveform, a common frequency and a chosen phase lag between the two waveforms.
TOOL SETTING DEVICE AND TOOL-SETTING METHOD FOR ELECTROCHEMICAL MACHINING
The present invention relates to a tool setting device and tool-setting method for electrochemical machining. The tool setting device comprises a motion module, a detection circuit, and a tool setting circuit. The motion module moves a machining electrode. The detection circuit detects an electrical status of the machining electrode and outputs an electrical signal. The tool setting circuit performs calculations according to the electrical signal and gives a change status of the electrical signal. In addition, the tool setting circuit controls the motion module according to the change status of the electrical signal for completing the tool setting procedure.
TOOL SETTING DEVICE AND TOOL-SETTING METHOD FOR ELECTROCHEMICAL MACHINING
The present invention relates to a tool setting device and tool-setting method for electrochemical machining. The tool setting device comprises a motion module, a detection circuit, and a tool setting circuit. The motion module moves a machining electrode. The detection circuit detects an electrical status of the machining electrode and outputs an electrical signal. The tool setting circuit performs calculations according to the electrical signal and gives a change status of the electrical signal. In addition, the tool setting circuit controls the motion module according to the change status of the electrical signal for completing the tool setting procedure.
ELECTROCHEMICAL MACHINING DEVICE
An electrochemical machining device includes a plurality of electrodes, a guiding member and a plate member. The electrodes are disposed around a workpiece. The guiding member is configured to limit and guide each of the electrodes to move. The plate member is configured to exert a force to each of the electrodes. The driving member is configured to rotate the workpiece. The plate member is connected to each of the electrodes. A force-exerting direction of the force from the plate member to each of the electrodes is parallel to a central axis of each of the electrodes or deflects off the central axis. Each of the electrodes is passed through the guiding member and configured to perform a machining on the workpiece which is rotated by the driving member, and each of the electrodes has an electrochemical machining direction which is perpendicular, oblique or parallel to the workpiece.
ELECTROCHEMICAL MACHINING DEVICE
An electrochemical machining device includes a plurality of electrodes, a guiding member and a plate member. The electrodes are disposed around a workpiece. The guiding member is configured to limit and guide each of the electrodes to move. The plate member is configured to exert a force to each of the electrodes. The driving member is configured to rotate the workpiece. The plate member is connected to each of the electrodes. A force-exerting direction of the force from the plate member to each of the electrodes is parallel to a central axis of each of the electrodes or deflects off the central axis. Each of the electrodes is passed through the guiding member and configured to perform a machining on the workpiece which is rotated by the driving member, and each of the electrodes has an electrochemical machining direction which is perpendicular, oblique or parallel to the workpiece.
MEASUREMENT SYSTEM, MACHINING SYSTEM, MEASUREMENT METHOD, AND COMPUTER-READABLE RECORDING MEDIUM
A measurement system is for measuring positions of a plurality of subjects by using an ultrasonic testing sensor. The measurement system includes an ideal arcuate waveform creation unit configured to create, for each of the subjects, an ideal arcuate waveform of a measurement result of the ultrasonic testing sensor based on machining position information on the subject; a measurement arcuate waveform creation unit configured to create a measurement arcuate waveform based on the measurement result; a position estimation unit configured to collate the ideal arcuate waveform and the measurement arcuate waveform with each other to estimate a position of the subject from the measurement arcuate waveform determined to correspond to any ideal arcuate waveform; and an antiphase waveform addition unit configured to add, to the measurement arcuate waveform, a waveform in antiphase to the measurement arcuate waveform with which the position of the subject has been estimated.
MEASUREMENT SYSTEM, MACHINING SYSTEM, MEASUREMENT METHOD, AND COMPUTER-READABLE RECORDING MEDIUM
A measurement system is for measuring positions of a plurality of subjects by using an ultrasonic testing sensor. The measurement system includes an ideal arcuate waveform creation unit configured to create, for each of the subjects, an ideal arcuate waveform of a measurement result of the ultrasonic testing sensor based on machining position information on the subject; a measurement arcuate waveform creation unit configured to create a measurement arcuate waveform based on the measurement result; a position estimation unit configured to collate the ideal arcuate waveform and the measurement arcuate waveform with each other to estimate a position of the subject from the measurement arcuate waveform determined to correspond to any ideal arcuate waveform; and an antiphase waveform addition unit configured to add, to the measurement arcuate waveform, a waveform in antiphase to the measurement arcuate waveform with which the position of the subject has been estimated.
SYSTEMS AND METHODS FOR ELECTROCHEMICAL MACHINING
Example electrochemical machining systems and methods for machining a surface of a sample. In particular, the system includes a nozzle configured to dispense a jet of an electrolyte solution towards the surface of the sample. A position or orientation of the nozzle can be controlled to direct the jet of the electrolyte solution from the nozzle towards an area of the surface of the sample (e.g., an area for electrochemical etching or other surface treatment). The electrochemical machining is performed by application of a charge to the nozzle and apply a charge to the sample (e.g., grounding or other charge return path), such that the nozzle and the sample define first and second electrodes of an electrolytic cell, electrically connected by the jet of electrolyte solution.