A pulsed electrochemical machining (pECM) system including a pECM assembly. The pECM assembly includes a tool body which defines a tool axis and includes an electrode which includes an electrically conductive material and defines working surface. The pECM system includes an electrolyte system configured to supply electrolyte to an interelectrode gap, and the electrolyte system includes a vacuum system. The tool body defines a working surface configured to face a workpiece, and the working surface defines a plurality of apertures configured to fluidically couple to an electrolyte system. The tool body includes a manifold block defining at least one electrolyte inlet and at least one electrolyte outlet, a baffle element, and the electrode. The tool body is configured to receive electrolyte from an electrolyte system at the electrolyte inlet in the manifold block and feed electrolyte through the baffle element to the working surface of the electrode.

A high current bi-polar pulse system for use in electrochemical metal surface finishing of metallic components. The high current bi-polar pulse system provides a high isolation, high current switching device for providing independently controllable, alternating polarity, variable time duration pulses for electrochemical and mechanical finishing of metallic components in a conducting fluid bath. The high current bi-polar pulse system provides a safe, low-cost solution for implementing the surface finishing of niobium (Nb) SRF accelerating cavities without the use of hydrofluoric acid.

A high current bi-polar pulse system for use in electrochemical metal surface finishing of metallic components. The high current bi-polar pulse system provides a high isolation, high current switching device for providing independently controllable, alternating polarity, variable time duration pulses for electrochemical and mechanical finishing of metallic components in a conducting fluid bath. The high current bi-polar pulse system provides a safe, low-cost solution for implementing the surface finishing of niobium (Nb) SRF accelerating cavities without the use of hydrofluoric acid.

The present disclosure relates to an electrical discharge machining (EDM) device, and a method for machining a workpiece by the EDM device. The EDM device includes a spindle, a guide structure including a plurality of guideways, and a plurality of electrodes, the electrode coupled to the spindle via a flexible link, and slidably engaged with a respective one of the plurality of guideways.

An electrochemical well pipe cutting instrument, applicable in particular for cutting any type of pipes accessing underground works with conductive fluid inside, includes at least one device for ensuring electrical continuity and at least one electrode. The instrument also includes at least one device for ensuring mechanical fixation of the instrument in the pipe such as an anchor. The device for ensuring electrical continuity, the anchor and electrode can be adjusted in length to suit different diameters of pipe within a large range. Optionally the electrodes are located on a rotary device. The instrument is connected to a main instrument body which includes an electronic module, at least one centralizer and a CCL module with an inclinometer. The main instrument body is connected to a cable head which ensures the communication to a surface unit.

An electrochemical well pipe cutting instrument, applicable in particular for cutting any type of pipes accessing underground works with conductive fluid inside, includes at least one device for ensuring electrical continuity and at least one electrode. The instrument also includes at least one device for ensuring mechanical fixation of the instrument in the pipe such as an anchor. The device for ensuring electrical continuity, the anchor and electrode can be adjusted in length to suit different diameters of pipe within a large range. Optionally the electrodes are located on a rotary device. The instrument is connected to a main instrument body which includes an electronic module, at least one centralizer and a CCL module with an inclinometer. The main instrument body is connected to a cable head which ensures the communication to a surface unit.

A system is configured for machining a workpiece (100), the workpiece includes an interior surface (110) that defines an internal passage (112). The system includes an electrode (116) located within the internal passage and electrically isolated from the workpiece, an electrolyte supply, a power supply, and a remover. The electrolyte supply is configured for circulating an electrolyte in a gap between the electrode and the workpiece. The power supply is configured for applying a voltage between the electrode and the workpiece to facilitate smoothing the interior surface. The remover is configured for completely removing the electrode from within the internal passage after smoothing the interior surface.

A system is configured for machining a workpiece (100), the workpiece includes an interior surface (110) that defines an internal passage (112). The system includes an electrode (116) located within the internal passage and electrically isolated from the workpiece, an electrolyte supply, a power supply, and a remover. The electrolyte supply is configured for circulating an electrolyte in a gap between the electrode and the workpiece. The power supply is configured for applying a voltage between the electrode and the workpiece to facilitate smoothing the interior surface. The remover is configured for completely removing the electrode from within the internal passage after smoothing the interior surface.

A numerical controller controlling a wire electric discharge machining device of the present invention is configured to perform perpendicular setting of the wire electrode with respect to the workpiece while the wire electrode is inserted into and passed through a machining hole of a workpiece and calculate the inclination of the workpiece; drive an XY axis and detect short-circuit; obtain the diameter of the machining start hole; subsequently drive the upper wire guide and the lower wire guide respectively and detect the short-circuit and calculate the location of the center of the upper portion of the machining start hole and the location of the center of the lower portion of the machining start hole; and, based on these calculated values, calculate the correction amount for the workpiece on the upper wire guide surface of the upper wire guide and the correction amount for the workpiece on the lower wire guide surface of the lower wire guide.

A numerical controller controlling a wire electric discharge machining device of the present invention is configured to perform perpendicular setting of the wire electrode with respect to the workpiece while the wire electrode is inserted into and passed through a machining hole of a workpiece and calculate the inclination of the workpiece; drive an XY axis and detect short-circuit; obtain the diameter of the machining start hole; subsequently drive the upper wire guide and the lower wire guide respectively and detect the short-circuit and calculate the location of the center of the upper portion of the machining start hole and the location of the center of the lower portion of the machining start hole; and, based on these calculated values, calculate the correction amount for the workpiece on the upper wire guide surface of the upper wire guide and the correction amount for the workpiece on the lower wire guide surface of the lower wire guide.