A method for repairing a composite structure is provided. A rework zone is defined on the composite structure. A theoretical scarfing bottom surface is identified for the rework zone from a model of the composite structure. An actual scarfing bottom surface in a local axis system is identified for the rework zone. Parameters for a rework program for an automated scarfing tool are modified based on deviations between the theoretical scarfing bottom surface and the actual scarfing bottom surface. Plies in the rework zone are removed using the automated scarfing tool.

A method for repairing a composite structure is provided. A rework zone is defined on the composite structure. A theoretical scarfing bottom surface is identified for the rework zone from a model of the composite structure. An actual scarfing bottom surface in a local axis system is identified for the rework zone. Parameters for a rework program for an automated scarfing tool are modified based on deviations between the theoretical scarfing bottom surface and the actual scarfing bottom surface. Plies in the rework zone are removed using the automated scarfing tool.

A wire electrical discharge machine includes a wire feeding hole position acquisition unit configured to obtain a position of a wire feeding hole that allows for insertion and feeding of a wire electrode. In this wire electrical discharge machine, when the position of the wire feeding hole obtained by the wire feeding hole position acquisition unit is deviated from a wire feeding position defined by a machining program, a wire feeding control unit controls a machine main body to move the wire electrode to the position of the wire feeding hole and feed the wire electrode there, and a machining control unit controls the machine main body to perform electrical discharge machining on a workpiece with the wire electrode while moving the wire electrode on a path segment between a position where the wire electrode has been fed and the wire feeding position defined by the machining program.

A wire electrical discharge machine includes a wire feeding hole position acquisition unit configured to obtain a position of a wire feeding hole that allows for insertion and feeding of a wire electrode. In this wire electrical discharge machine, when the position of the wire feeding hole obtained by the wire feeding hole position acquisition unit is deviated from a wire feeding position defined by a machining program, a wire feeding control unit controls a machine main body to move the wire electrode to the position of the wire feeding hole and feed the wire electrode there, and a machining control unit controls the machine main body to perform electrical discharge machining on a workpiece with the wire electrode while moving the wire electrode on a path segment between a position where the wire electrode has been fed and the wire feeding position defined by the machining program.

Shaping systems and methods suitable for cutting a material, and deburring devices for performing a deburring operation on an edge of the material. Such deburring devices include a manifold having at least first, second, and third nozzles having first, second, and third axes on different first, second, and third planes, respectively. The first, second, and third nozzles are adapted to project first, second, and third gas streams therefrom in the first, second, and third planes axes. A mechanism is provided for orienting the manifold to project the first, second, and third gas streams at the edge of the material.

Shaping systems and methods suitable for cutting a material, and deburring devices for performing a deburring operation on an edge of the material. Such deburring devices include a manifold having at least first, second, and third nozzles having first, second, and third axes on different first, second, and third planes, respectively. The first, second, and third nozzles are adapted to project first, second, and third gas streams therefrom in the first, second, and third planes axes. A mechanism is provided for orienting the manifold to project the first, second, and third gas streams at the edge of the material.

A slag removal apparatus for removing slag from support plates provided to support an object to be processed in a cutting machine is disclosed. The slag removal apparatus includes a scraper including a plurality of blades around an outer surface of a bar crossing the support plates, and a plurality of slots formed in the respective blades along a length direction and thus formed around the bar and in a length direction of the bar, a rotation support unit to which the scraper is rotatably installed, a rotation driving unit rotating the scraper from the rotation support unit to remove slag attached to the support plates by the blades, when the support plates are inserted into the slots, a lifting unit lowering the scraper, for insertion of the support plates into the slots and raising the scraper to an original position by raising and lowering the rotation support unit, and a first transfer unit moving the rotation support unit along a length direction of the support plates to allow the scraper to remove the slag along the length direction of the support plates.

A method for repairing a composite structure is provided. A rework zone is defined on the composite structure. A theoretical scarfing bottom surface is identified for the rework zone from a model of the composite structure. An actual scarfing bottom surface in a local axis system is identified for the rework zone. Parameters for a rework program for an automated scarfing tool are modified based on deviations between the theoretical scarfing bottom surface and the actual scarfing bottom surface. Plies in the rework zone are removed using the automated scarfing tool.

A method for repairing a composite structure is provided. A rework zone is defined on the composite structure. A theoretical scarfing bottom surface is identified for the rework zone from a model of the composite structure. An actual scarfing bottom surface in a local axis system is identified for the rework zone. Parameters for a rework program for an automated scarfing tool are modified based on deviations between the theoretical scarfing bottom surface and the actual scarfing bottom surface. Plies in the rework zone are removed using the automated scarfing tool.

A surface treatment system includes a holder configured to secure an object within the holder and a surface treatment device that is configured to treat a surface of the object within the holder with two types of surface treatments. The device is capable of producing a plasma or a flame at its nozzle for surface treatment. By controlling the materials supplied to the device and the way in which is operated, either a flame or plasma is produced. Thus, the surface treatment system is capable of treating a wide range of materials for printing by a direct-to-object printer.