A method for forming a three-dimensional article through successive fusion of parts of a metal powder bed is provided, comprising the steps of: distributing a first metal powder layer on a work table inside a build chamber, directing at least one high energy beam from at least one high energy beam source over the work table causing the first metal powder layer to fuse in selected locations, distributing a second metal powder layer on the work table, directing at least one high energy beam over the work table causing the second metal powder layer to fuse in selected locations, introducing a first supplementary gas into the build chamber, which first supplementary gas comprising hydrogen, is capable of reacting chemically with or being absorbed by a finished three-dimensional article, and releasing a predefined concentration of the gas which had reacted chemically with or being absorbed by the finished three dimensional article.

A method for forming a three-dimensional article through successive fusion of parts of a metal powder bed is provided, comprising the steps of: distributing a first metal powder layer on a work table inside a build chamber, directing at least one high energy beam from at least one high energy beam source over the work table causing the first metal powder layer to fuse in selected locations, distributing a second metal powder layer on the work table, directing at least one high energy beam over the work table causing the second metal powder layer to fuse in selected locations, introducing a first supplementary gas into the build chamber, which first supplementary gas comprising hydrogen, is capable of reacting chemically with or being absorbed by a finished three-dimensional article, and releasing a predefined concentration of the gas which had reacted chemically with or being absorbed by the finished three dimensional article.

The present disclosure provides three-dimensional (3D) printing methods, apparatuses, systems and software that effectuate formation of a robust 3D object comprising at least one metal alloy. The 3D object may be formed by 3D printing. The 3D object may comprise diminished defects (e.g., heat cracks). The alloy may be formed by diffusion. The diffusion may be a controlled diffusion. The control may comprise (e.g., real time) temperature control during the formation of the 3D object. The 3D object may comprise controlled crystal structure and/or metallurgical phases.

The present disclosure provides three-dimensional (3D) printing methods, apparatuses, systems and software that effectuate formation of a robust 3D object comprising at least one metal alloy. The 3D object may be formed by 3D printing. The 3D object may comprise diminished defects (e.g., heat cracks). The alloy may be formed by diffusion. The diffusion may be a controlled diffusion. The control may comprise (e.g., real time) temperature control during the formation of the 3D object. The 3D object may comprise controlled crystal structure and/or metallurgical phases.

A method of controlling operation of an electron beam gun and wire feeder during deposition of pools of molten matter onto a substrate to form beads upon solidification of the molten matter. The method includes providing a substrate and a wire source. A molten pool of liquid phase metal is formed on the substrate by melting the wire utilizing an electron beam generated by an electron beam gun. The liquid metal solidifies into a solid phase. A controller utilizes data from a sensor to adjust a process perimeter based, at least in part, on data generated by the sensor.

A method of controlling operation of an electron beam gun and wire feeder during deposition of pools of molten matter onto a substrate to form beads upon solidification of the molten matter. The method includes providing a substrate and a wire source. A molten pool of liquid phase metal is formed on the substrate by melting the wire utilizing an electron beam generated by an electron beam gun. The liquid metal solidifies into a solid phase. A controller utilizes data from a sensor to adjust a process perimeter based, at least in part, on data generated by the sensor.

The invention relates to a method for forming a three-dimensional article through successive fusion of locations of a powder bed. The method comprising: providing a model of said three-dimensional article; applying a powder layer on a work table; determining a maximum scan length of an energy beam; directing said energy beam from a first energy beam source over said work table with constant energy causing said first powder layer to fuse in first selected locations according to said model to form a first cross section of said three-dimensional article, wherein locations with a shorter scan length than said maximum scan length is provided with a time sink before and/or after said scan line so that the time period between each two adjacent scan lines is constant throughout the manufacture of said three-dimensional article.

The invention relates to a method for forming a three-dimensional article through successive fusion of locations of a powder bed. The method comprising: providing a model of said three-dimensional article; applying a powder layer on a work table; determining a maximum scan length of an energy beam; directing said energy beam from a first energy beam source over said work table with constant energy causing said first powder layer to fuse in first selected locations according to said model to form a first cross section of said three-dimensional article, wherein locations with a shorter scan length than said maximum scan length is provided with a time sink before and/or after said scan line so that the time period between each two adjacent scan lines is constant throughout the manufacture of said three-dimensional article.

A device for measuring the depth of a weld seam in real time during the welding or joining of a workpiece by means of radiation, including: its measuring light source, the light of which is coupled by a beam splitter into a reference arm and a measuring arm; a collimator module having at least one collimation lens for collimating a measuring light beam, which is fed to the collimator module via an optical waveguide in the measuring arm, and for imaging the measuring light beam, which is reflected from a workpiece to be processed, on an exit/entry surface of the optical waveguide; a coupling element for coupling the measuring light beam into the beam path of a processing beam; a focusing lens for the joint focusing of the measuring light beam and the processing beam on the workpiece and for the collimating of the reflected measuring light beam; and an analysis unit for determining the depth of a weld seam, into which the measuring light reflected from the workpiece is guided with the superimposed, reflected light from the reference arm. The collimator module includes a device for setting the axial focal position of the measuring light beam, and for setting the lateral focal position of the measuring light beam, and a field lens, which is arranged between the exit/entry surface of the optical waveguide and the collimation lens and defines the beam widening of the measuring light beam and therefore the focus diameter of the measuring light beam.

A device for measuring the depth of a weld seam in real time during the welding or joining of a workpiece by means of radiation, including: its measuring light source, the light of which is coupled by a beam splitter into a reference arm and a measuring arm; a collimator module having at least one collimation lens for collimating a measuring light beam, which is fed to the collimator module via an optical waveguide in the measuring arm, and for imaging the measuring light beam, which is reflected from a workpiece to be processed, on an exit/entry surface of the optical waveguide; a coupling element for coupling the measuring light beam into the beam path of a processing beam; a focusing lens for the joint focusing of the measuring light beam and the processing beam on the workpiece and for the collimating of the reflected measuring light beam; and an analysis unit for determining the depth of a weld seam, into which the measuring light reflected from the workpiece is guided with the superimposed, reflected light from the reference arm. The collimator module includes a device for setting the axial focal position of the measuring light beam, and for setting the lateral focal position of the measuring light beam, and a field lens, which is arranged between the exit/entry surface of the optical waveguide and the collimation lens and defines the beam widening of the measuring light beam and therefore the focus diameter of the measuring light beam.