A combination of a liquid jet and a mechanical rotary tool can be used to machine precision micro holes in thick substrates. A liquid-jet guided laser can be used to rapidly drill core holes into the ceramic substrate. A sensor can be applied to detect the cut through point of the liquid-jet guided laser drilling step to allow a rapid and closed-loop controlled machining process. The substrate can be heated up for speeding up a liquid-jet guided laser drilling process. A mechanical tool such as a drill, a reamer or a mill can be applied to finish the core holes to a desired bore diameter. The mechanical tool cutting main surface can preferably consist of a diamond material. An inspection camera and illumination system can be applied to inspect each mechanically finished bore as part of the drilling process.

A workpiece processing method is a method for successively processing a plurality of workpieces including a first workpiece and a second workpiece in a single machining area. The workpiece processing method includes: performing additive manufacturing on the second workpiece in the machining area; and performing subtractive manufacturing on the first workpiece in the machining area while keeping on standby the second workpiece on which additive manufacturing is performed. In this way, the workpiece processing method with improved productivity is provided.

The invention refers to a machine for 3D processing of volumetric metal objects with random shapes and sizes, in particular for thermal and/or laser cutting of holes and random contours in metal cabinets in their assembled state. The machine consist frame /1/, on the horizontally oriented beams /5/ are fixed linear guide ways, on which are placed two vertical oriented carriages /6/, wherein at their upper end the carriages /6/ are connected with a cross beam /7/ oriented toward axis X and perpendicular to axis Y, and on the cross beam /7/ are mounted at least two linear guide ways to which a horizontally oriented carriage /8/ is connected, with the possibility of movement along the axis X, as to the carriage /8/ is mounted a ram /9/, which move in the carriage /8/ with the possibility of movement in the vertical direction along axis Z.

The present disclosure provides a method and a device for repairing a metal wire. The method includes: locating a first position on the metal wire to be repaired, the first position being at a first side of a break point on the metal wire to be repaired; and outputting a first laser beam in such a manner as to move from the first position toward the break point and scan a portion of the metal wire between the first position and the break point, so as to fuse the portion of the metal wire and enable fused metal to flow toward the break point to fill the break point.

A machine tool for processing workpieces, in particular metal sheets, has a punching device and a laser processing device. The punching device comprises a punch-side positioning device by means of which a punching tool component of a punching tool can be positioned in a definable position along an operating stroke axis of the punching device. The laser processing device has a laser processing unit and a laser accessory unit. The laser accessory unit can be positioned by means of an accessory unit positioning device with an activation movement in an operating position which can be defined by means of the punch-side positioning device. In the context of a method for processing workpieces, in particular metal sheets, which method is carried out using the above machine tool, the operating position of the laser accessory unit is defined by means of the punch-side positioning device.

This disclosure provides a system, method, and resulting workpiece combining liquid guided laser and electrical discharge machining to create a common feature. The workpiece is positioned in a liquid guided laser cutting path and machined by the liquid guided laser device to create an intermediate feature in the workpiece. The work piece is then positioned in an electrical discharge machining (EDM) device so that an electrode of the EDM device is operatively positioned proximate the intermediate feature and machined using the EDM device to modify the intermediate feature in the workpiece to create the finished common feature in the workpiece.

Laser-assisted micromachining methods and systems capable of providing flexible beam positioning and low incident angles. Such laser-assisted micromachining systems preferably include a laser beam source, a cutting tool, means for engaging a workpiece with the cutting tool, optical elements arranged to define a path of a laser beam emitted by the laser beam source wherein the optical elements include at least a first mirror mounted in fixed relation to the laser beam source, and means for adjustably mounting a second mirror to project the laser beam onto the workpiece in proximity to the cutting tool and at an incidence angle relative to a surface of the workpiece.

The invention refers to a method for manufacturing a hybrid component including the following steps of manufacturing a preform as a first part of the hybrid component, then successively building up on that preform a second part of the component from a metallic powder material by means of an additive manufacturing process by scanning with an energy beam, thereby establishing a controlled grain orientation in primary and in secondary direction of at least a part of the second part of the component. The controlled secondary grain orientation is realized by applying a specific scanning pattern of the energy beam, which is aligned to the cross section profile of the component or to the local load conditions for the component.

The present disclosure is directed toward a machine tool configured to perform small-scale, high-accuracy drilling operations for small-hole applications. The small-hole applications for which the machine tool is designed includes holes with one or more diameters. A part may have a larger-diameter hole that penetrates through a fraction of the thickness of a part and a smaller-diameter hole that penetrates from the bottom of the larger-diameter hole through the remainder of the part thickness. Additionally, the machine tool may be used with parts in any of the following categories: (i) both the step-hole and the flow-hole are created using the machine tool; or, (ii) the step-hole is created with an up-stream process and the machine tool may accept the part, measure the step-holes and create the flow-holes; or, (iii) no step-hole is used and the machine tool may accept the part, measure the raw surface and create the flow-holes.

An example laser tool is configured to operate within a casing or liner in wellbore of a hydrocarbon-bearing rock formation. The tool is configured to cut sections into the casing or liner material. The cut sections may break off or may be broken off using a breaking tool. The sections may be cut in a region of the casing or liner that includes a kick-off point for sidetracking operations.