B23K35/02

Aluminum alloy brazing sheets for fluxless brazing

New aluminum alloy brazing sheets are disclosed. The new aluminum alloy brazing sheets may include a core, an interliner layer adjacent the core, and a braze liner adjacent the interliner layer. The interliner layer may include a first aluminum alloy having at least 0.35 wt. % Si and from 0.05 to 2.0 wt. % Mg. The braze liner may include a second aluminum alloy having 0.05 to 2.0 wt. % Mg. The first aluminum alloy and the second aluminum alloy may include an amount of magnesium sufficient to achieve T.sub.solidus(IL)≥5° C. T.sub.liquidus(BL). The new aluminum alloy brazing products may be useful, for instance, in fluxfree brazing.

Fusible metal clay, structures formed therefrom, and associated methods

Structures for a tool surface of a downhole tool are constructed from a metal clay molded in a wet state. The wet state clay is a workable combination that can have a braze alloy grain, a tungsten carbide grain, and a binder. Additional cutting inserts can be embedded in the molded clay. Heat treatment applied to the molded metal clay causing the binder to be combusted and consumed. The braze alloy melts and then cools into a fused state with the tungsten carbide grain therein. The structure can affix to the tool surface of the tool by first being fused and then attached by brazing to the tool. Alternatively, the structure can be positioned in a fusible state adjacent the tool surface. When the heat treatment is applied, the structure fuses together and forms a metallurgical bond with the tool surface of the tool.

High melt superalloy powder for liquid assisted additive manufacturing of a superalloy component
11697865 · 2023-07-11 · ·

A high melt superalloy powder mixture is provided for use with additive manufacturing or welding metal components or portions thereof. The high melt superalloy powder may include by weight about 7.7% to about 18% chromium, about 10.6% to about 11% cobalt, about 4.5% to about 6.5% aluminum, about 10.6% to about 11% tungsten, about 0.3% to about 0.55% molybdenum, about 0.05% to about 0.08% carbon, and at least 40% nickel.

ALUMINIUM ALLOY MULTI-LAYERED BRAZING SHEET MATERIAL FOR FLUX-FREE BRAZING

Described herein is an aluminium alloy multi-layered brazing sheet product for brazing in an inert-gas atmosphere without a flux that includes a core layer made of a 3xxx alloy that includes <0.2 wt.% Mg, and that provides a covering clad layer that includes 2-6 wt.% Si on one or both sides of said 3xxx alloy core layer and a Al—Si brazing clad layer that includes 7-13 wt.% Si positioned between the 3xxx alloy core layer and the covering clad layer, wherein the covering clad layer has a thickness X.sub.1 and the Al—Si brazing clad layer has a thickness X.sub.2 and wherein X.sub.2 ≥ 2X.sub.1. Also described herein is the use of an aluminium alloy multi-layered brazing sheet product in a flux-free controlled atmosphere brazing (CAB) operation to produce a heat exchanger apparatus.

Method for selectively pretinning a guidewire core

A method of pretinning a guidewire core made of shape memory alloy and having an elongate axis, comprising: placing a ball of solder in a pocket in a soldering block; melting the ball of solder; holding a guidewire core over the ball of solder; lowering the guidewire core into the ball of solder; removing the guidewire from the ball of solder.

SOLID WIRE FOR GAS METAL ARC WELDING
20230211441 · 2023-07-06 · ·

Provided is a solid wire for gas metal arc welding, solid wire being suitable as a welding material for high-Mn steel materials and generating less fume during welding. The solid wire of the present invention has a composition containing, in mass %, C: 0.20 to 0.80%, Si: 0.15 to 0.90%, Mn: 15.0 to 30.0%, P: 0.030% or less, S: 0.030% or less, Al: 0.020% or less, Ni: 0.01 to 10.00%, Cr: 6.0 to 15.0%, Mo: 0.01 to 3.50%, O: 0.010% or less, N: 0.120% or less, and the balance being Fe and incidental impurities.

Solder material with two different size nickel particles

A solder material may include nickel and tin. The nickel may include first and second amounts of particles. A sum of the particle amounts is a total amount of nickel or less. The first amount is between 5 at % and 60 at % of the total amount of nickel. The second amount is between 10 at % and 95 at % of the total amount of nickel. The particles of the first amount have a first size distribution, the particles of the second amount have a second size distribution, 30% to 70% of the first amount have a particle size in a range of about 5 μm around a particle size the highest number of particles have according to the first size distribution, and 30% to 70% of the second amount have a particle size in a range of about 5 μm around a particle size the highest number of particles have according to the second size distribution.

Wire manufactured by additive manufacturing methods
11691198 · 2023-07-04 · ·

Systems and methods for the manufacture of a solid wire using additive manufacturing techniques are disclosed. In one embodiment, a fine powdery material is sintered or melted or soldered or metallurgically bonded onto a metal strip substrate in a compacted solid form or a near-net shape (e.g., a near-net solid wire shape) before being turned into a final product through forming or drawing dies.

Wire manufactured by additive manufacturing methods
11691198 · 2023-07-04 · ·

Systems and methods for the manufacture of a solid wire using additive manufacturing techniques are disclosed. In one embodiment, a fine powdery material is sintered or melted or soldered or metallurgically bonded onto a metal strip substrate in a compacted solid form or a near-net shape (e.g., a near-net solid wire shape) before being turned into a final product through forming or drawing dies.

Solid wire for electroslag welding, and welding joint

A solid wire for electroslag welding, including Fe and, by mass % based on a total mass of the wire: C: more than 0% and 0.03% or less; Si: more than 0% and 0.10% or less; Mn: more than 0% and 0.25% or less; Ni: 10.5%-14.0%; S: more than 0% and 0.010% or less; Al: more than 0% and 0.250% or less; REM: 0.002%-0.080%; and O: more than 0% and 0.0090% or less.