A downhole tool conveyable within a wellbore extending into a subterranean formation, wherein the downhole tool comprises a first component, a second component, and a solder electrically and mechanically coupling the first and second components, wherein the solder comprises or consists of: from 9.6 to 10.2 weight % of antimony; from 0.01 to 0.25 weight % of manganese; and tin.

The disclosure relates to bonded assemblies (89) and a method of manufacture of such bonded assemblies (89). A such bonded assembly (89) has low residual stress and includes an inner body (91) having a substantially conical form, an outer body (90) having a substantially conical recess and a bonding region; whereby the conical form is in a first material having a thermal expansion coefficient al and the conical recess is in a second material having a thermal expansion coefficient a2 whereby al is not equal to a2; whereby said conical form includes an axis (31) extending in an axial direction and is substantially concentric with said conical recess; said bonding region including at least a third material having a plurality of grains and with an alignment of said grains relative to the generatrices of said conical form and said conical recess; said related method including an axial displacement of said inner body (91) relative to said outer body (90) simultaneous with cooling of said bonded assembly (89) from an elevated temperature to a low or ambient temperature.

A method for the laser-based generation of a structure on a rake face of a cutting tool is disclosed, where at least one structure is formed by lines that are generated with a mutual spacing of at most 400 m with a laser beam at least in areas within a predetermined contour on at least one rake face of the cutting tool. A course of the lines forming the structure is oriented with respect to a profile of at least one cutting edge of the at least one rake face.

An article comprises a plurality of micro-sized or nano-sized galvanic cells, wherein the article has a seamless structure encompassing a plurality of empty spaces of different sizes, geometries, distributions, or a combination thereof, and one or more of the following properties of the article vary in different directions: tensile strength; compressive strength; electrical resistance; thermal conductance; modulus; or hardness.

Stabilizer-reamer for drilling string characterized in that it comprises a mixture of diamond impregnated inserts, the mixture comprising cutting diamond impregnated inserts and wear resistant diamond impregnated inserts, said wear resistant diamond impregnated inserts having smaller diamond grain size and higher diamond concentration than said cutting diamond impregnated inserts.

The microstructure of braze joints in polycrystalline diamond compact (PDC) cutters may be tailored to increase the shear strength of the braze joint, for example, by increasing the amount of a dispersed particulate microstructure therein. A method for forming a dispersed particulate microstructure may include brazing a polycrystalline diamond table to a hard composite substrate with a braze alloy at a braze temperature between 5 C. above a solidus temperature of the braze alloy and 200 C. above a liquidus temperature of the braze alloy; and forming a braze joint between the polycrystalline diamond table and the hard composite substrate that comprises at least 40% by volume of the dispersed particulate microstructure composed of a particulate inter-metallic phase having a diameter of 0.5 m to 2.0 m and an aspect ratio of 1 to 5 dispersed in a ductile matrix.

A downhole cutting tool includes a tool body with a cutting element or cutting element pocket thereon. At least a portion of the tool body or an attachment thereto is a metal matrix composite formed from metal carbide particles dispersed in a continuous metal matrix. The metal carbide particles make up less than 45 wt % of the metal matrix composite and/or less than 30 vol % of the metal matrix composite. The continuous metal matrix may also be formed from a metal or metal alloy other than NiSiB and/or have a transverse rupture strength greater than 150 ksi and a fracture toughness over 22 ksi*in.sup.0.5.

The present disclosure relates to an industrial device, such as a drill bit including a thermally stable polycrystalline diamond (TSP) table coupled to a substrate via an attachment joint, with at least one attachment material located in the attachment joint. At least one of the attachment materials includes a metal or metal alloy and an additive material having a hardness higher than the metal or metal alloy or a coefficient of thermal expansion lower than that of the metal or metal alloy.

Embodiments disclosed herein are directed to energy beam ablation machining methods that are used to machine polycrystalline diamond tables (e.g., polycrystalline diamond compacts that each includes polycrystalline diamond tables). Embodiments disclosed herein also are directed to polycrystalline diamond tables machined according to at least one of the energy beam ablation machining methods disclosed herein.

A method includes disposing a braze material adjacent a first body and a second body; heating the braze material and forming a transient liquid phase; and transforming the transient liquid phase to a solid phase and forming a bond between the first body and the second body. The braze material includes copper, silver, zinc, magnesium, and at least one material selected from the group consisting of nickel, tin, cobalt, iron, phosphorous, indium, lead, antimony, cadmium, and bismuth.