Some embodiments of the present disclosure relate to an additively manufactured transport structure. The transport structure includes cavities into which components that use an external interface are inserted. A plurality of components are assembled and integrated into the vehicle. In an embodiment, the components and frame are modular, enabling reparability and replacement of single parts in the event of isolated failures.

A multi-tubular beam for a vehicle, such as a vehicle structure or a bumper reinforcement, includes an elongated beam formed with a metal sheet. The metal sheet has a central section and outer sections extending along a length of the metal sheet. The outer sections are disposed in opposing directions from the outer edges of the central section to provide adjacent first and second tubular portions. The central section forms a common center wall between the adjacent first and second tubular portions. A first edge portion of the metal sheet is disposed along and in parallel alignment with the center wall. The first edge portion is attached to the center wall at a first weld joint to form the first tubular portion. The first weld joint includes a weld material that extends through a thickness of the center wall and into a thickness of the first edge portion.

A method and an apparatus efficiently and reliably cut a steel frame. The cutting method includes locating a cutting torch apart from the steel frame held by a holding device in a direction along a cutting surface, moving the cutting torch from a cutting start position to a first cutting end position in a first feed direction perpendicular to a supply direction along the cutting surface, while applying a flame from a fire port of the cutting torch in the supply direction and supplying cutting oxygen to thereby cut a part of the cutting surface, stopping the cutting torch at the first cutting end position and thereafter cutting an uncut part by moving the cutting torch from the first cutting end position in a second feed direction opposite to the first feed direction.

A bumper system including a bumper beam being cast from metal having a front panel and a back panel, extending between a first bumper beam end and a second bumper beam end. A plurality of reinforcing ribs integrally cast with the bumper beam extends between the front panel and the back panel defining a non-uniform cross-sectional profile along a portion of the bumper beam. The front panel includes a front center portion disposed between a pair of front side portions. The back panel includes a back center portion disposed between a pair of back side portions. The front center portion has a front center portion thickness greater than a back center portion thickness. Each of the front side portions has a front side portion thickness being less than a back side portion thickness of adjacent one of the back side portions. Method of manufacturing the bumper system is provided.

A muntin bar fabrication system can be used to efficiency produce a wide variety of different types of muntin bars, allowing the fabrication of both standard and custom muntin bar assemblies for doors, windows, and other fenestration products. In some examples, the fabrication system includes a muntin bar stock storage assembly that holds multiple different types of muntin bar stock. The system also includes a muntin bar stock extraction device that extracts one of the different types of muntin bar stock from the storage assembly and conveys the extracted muntin bar stock to a feed device. The feed device feeds the extracted piece of muntin bar stock into a cutting system that includes a multi-axis cutter. The cutting system that performs one or more cutting operations on the extracted muntin bar stock so as to fabricate one or more individual muntin bars from the extracted muntin bar stock.

A method of processing long product on a numerical control machine including a gantry, a cutting bed, and a gantry holding a cutting torch, includes the steps of moving the gantry over a stationary long product on the cutting bed while cutting the long product with the cutting torch to process the long product. The cutting torch is capable of moving in at least the X-, Y-, and Z-directions relative to an arbitrary coordinate system defining the dimensions of the long product.

A spark absorbing system for use with a cutting torch, comprises a cap having at least one spark opening therethrough and a spark capture unit coupled to the cap and positioned to capture sparks passing through the spark opening. The spark capture unit may comprise a tube extending from the cap and may include an outlet and a flow-reduction element positioned between the cap and the outlet and/or a spark accumulator between the cap and the spark capture unit. The flow-reduction element may comprise at least one baffle, screen or mesh. The spark absorbing system may further include a spark ramp extending from the cap opposite the spark capture unit and/or a shield, which may define a cutting space between the shield and the cap.

A weld joint assembly is provided. The weld joint assembly includes a first structural member having a first thickness. The weld joint assembly also includes a second structural member having a second thickness. The first thickness is different from the second thickness. The second structural member is connected to the first structural member through a weld joint. A plate is connected to the first and second structural members through the weld joint. The plate has a third thickness. The plate extends and abuts a surface of one of the first and second structural members and is welded thereto at outer edges of the plate leading away from the weld joint. At least a portion of the outer edge of the plate that is opposite to the weld joint is free of attachment to the surface.

A welding device for automatically welding a workpiece by a welding robot using a welding wire includes a welding control device that controls operation and welding work of the welding robot. The welding control device includes a sensing unit configured to detect a position of the workpiece, a root gap calculating unit configured to determine a root gap, and a storage unit including wire melting information as a database of a proper welding current corresponding to a feeding rate for each of the welding wire. A lamination pattern and a welding condition are provided in accordance with the root gap determined by the root gap calculating unit and the wire melting information so that an amount of heat input is equal to or less than a predetermined amount of heat input.

A welding device for welding a workpiece using a welding robot includes a welding control device that controls operation of the welding robot and a preheating device that preheats the workpiece. The welding control device includes an input unit through which at least one or both of dimensions of the workpiece and a shape of a welding joint, and preheating information are inputted, and a storage unit that includes at least welding robot operation orbit teaching data, welding condition data, and preheating condition data. The welding control device automatically provides a preheating condition, a welding robot operation orbit, and a welding condition for the welding joint to be welded, and preheating and welding are performed.