Various implementations of a system for friction based additive manufacturing include a tool head that includes a central axis, a first end, and a second end opposite and spaced apart from the first end along the central axis. The tool head defines a feed channel that extends between openings defined by the first end and the second end. The opening defined by the second end is offset from the central axis of the tool head. The tool head is configured for rotating about the central axis. The system also includes an actuator that is configured to urge a feed material through the feed channel in a direction from the first end to the second end. The second end of the tool head is configured for being disposed adjacent a substrate onto which the feed material is being friction stir deposited.

The present disclosure provides a printer system based on high power, high brightness visible laser source for improved resolution and printing speeds. Visible laser devices based on high power visible laser diodes can be scaled using the stimulated Raman scattering process to create a high power, high brightness visible laser source.

The invention relates to a method for assembling a first metal part with a second part made of an organic matrix composite material, the first part having a first connecting portion and the second part having a second connecting portion, the method comprising the steps of: causing the first connecting portion and the second connecting portion to overlap, a through-hole of the second connecting portion opening onto the first connecting portion, forming a protective layer on the side wall of the through-hole, forming a seal between the protective layer and the first connecting portion, and forming, by additive manufacturing using cold gas spray deposition of metal powder, a fastening element which extends into the through-hole, is fastened to the first connecting portion and encloses the second connecting portion.

A surgical instrument and related methods are described. The surgical instrument includes a first jaw including a first structural jaw element and a first sealplate fixed to the first structural jaw element and a second jaw including a second structural jaw element and a second sealplate fixed to the second structural jaw element. The second structural jaw element is moveably coupled to the first structural jaw element to facilitate pinching tissue between the first and second sealplates. The first and second sealplates are configured to facilitate sealing tissue pinched therebetween. The first jaw further includes a metallized tie layer between the first sealplate and the first structural jaw element, wherein the first sealplate is fixed to the first structural jaw element via a metal to metal joint between the first sealplate and the metallized tie layer.

A method of bonding two or more metallic components into a single piece. The bonding surfaces of the metallic components are protected from reaction with the environment. A force is applied to the metallic components to push the bonding surfaces together. Simultaneous with applying the force, an electric current is passed through the bonding surfaces to joule heat and weld the bonding surfaces together to form the single piece. The bonding surfaces may be protected by plating with a noble metal, applying a coating, shielding with a noble gas, or placing into a vacuum. A press may be used to apply the force. The force and the electric current may be sufficient to push out metal around the joint of the bonding surfaces, and at least one of the bonding surfaces may be drafted to facilitate pushing out the metal. The electric current may be pulsed to induce electroplasticity.

A solder ball with a concave-convex structure is provided. The solder ball with a concave-convex structure includes tin-bismuth alloy including a plurality of concave portions and convex portions on its surface. The height difference between the concave portions and the convex portions is between about 10 nanometers and about 200 nanometers. The proportion of tin in the tin-bismuth alloy is between about 28% and about 52%. A method for preparing the solder ball with a concave-convex structure is also provided.

In a method for preparing a workpiece for subsequent laser welding, a recessed structure in the form of at least two grooved line elements is formed by a laser beam in a surface of the workplace, with the line elements having a common starting point from which the laser beam moves onwards to produce the line elements. Solidifying material melt of the workpiece is hereby accumulated in an area of the starting point to produce a nub-like elevation sized to extend out beyond the surface of the workpiece.

A method for watertight welding, and components formed using that welding method, wherein the welding method includes providing a first component half with a groove and a protruding ridge located therein, providing a second component half with a tenon shaped to match the profile of the groove, disposing the tenon inside the groove such that the tenon contacts the protruding ridge, applying an ultrasonic power source near the groove to melt the protruding ridge, and applying opposing vertical force to the first component half relative to the second component half, such that the protruding ridge wedges in a bonding seam between an outside surface of the tenon and an inside surface of the groove.

According to one embodiment, a method is disclosed for plugging an orifice. The method can include rotating a tool including a shoulder portion and a probe pin, and inserting the probe pin into a member having an orifice. The probe pin is provided at an end portion of the shoulder portion. The method can include forming a plug portion by moving the rotating tool to traverse the orifice. The plug portion plugs the orifice.

A method includes disposing a hydride of a transition metal on a first metallic material, where at least one of the first metallic material or a second metallic material includes a surface oxide layer. The method includes performing a diffusion bonding operation to bond the first metallic material to the second metallic material. During the diffusion bonding operation, the hydride of the transition metal chemically reacts with the surface oxide layer.