A method for repairing a cylinder liner includes: placing a cylinder liner having a first inner diameter and a first outer diameter into a cavity of a confinement, the cavity including a cavity inner diameter that is substantially the same as the first outer diameter of the cylinder liner; heating the cylinder liner to a temperature at which the cylinder liner undergoes plastic deformation, causing the first inner diameter of the cylinder liner to decrease; and cooling the cylinder liner. The cooled cylinder liner has a second inner diameter that is less than the first inner diameter. An apparatus for repairing a cylinder liner includes a confinement having a cavity and a fluid passageway for controlling the temperature of the confinement, and a heating block for heating the cylinder liner when the cylinder liner is inserted into the cavity.

Remanufacturing a used cylinder liner includes receiving a used cylinder liner having a fillet relieved of residual compressive stress via service in an engine, and compressing a material substrate of the cylinder liner forming a fatigue sensitive fillet, such that a non-uniform profile of the fillet is reshaped via plastic deformation of the material substrate. Residual compressive stress is restored to the fillet at least in part via the plastic deformation. A mask and used cylinder liner assembly for processing the used cylinder liner during remanufacturing is also disclosed.

Remanufacturing a used cylinder liner includes receiving a used cylinder liner having a fillet relieved of residual compressive stress via service in an engine, and compressing a material substrate of the cylinder liner forming a fatigue sensitive fillet, such that a non-uniform profile of the fillet is reshaped via plastic deformation of the material substrate. Residual compressive stress is restored to the fillet at least in part via the plastic deformation. A mask and used cylinder liner assembly for processing the used cylinder liner during remanufacturing is also disclosed.

A cylinder block for a fluid pump includes a cylindrical body having a hub bore and a plurality of cylinder bores arranged about the hub bore, a hub insert disposed in the hub bore, and an anti-rotation body configured to prevent rotation of the hub insert relative to the cylindrical body. The cylindrical body and the hub insert together define a channel in which the anti-rotation body is inserted.

A cylinder block for a fluid pump includes a cylindrical body having a hub bore and a plurality of cylinder bores arranged about the hub bore, a hub insert disposed in the hub bore, and an anti-rotation body configured to prevent rotation of the hub insert relative to the cylindrical body. The cylindrical body and the hub insert together define a channel in which the anti-rotation body is inserted.

A method of remanufacturing a surface of a machine component is provided. The method includes attaching the machine component to a support fixture. The method also includes moving a surface evaluating device relative to the surface of the machine component. The method further includes generating a set of data points using the surface evaluating device. The method includes communicating the set of data points generated by the surface evaluating device to a control module. The method also includes determining a depth of wear on the surface, based on the set of data points received by the control module. The method further includes determining an amount of material to be removed from the surface, based on the depth of wear. The method includes performing a machining operation on the surface for removing the determined amount of material.

A method of remanufacturing a surface of a machine component is provided. The method includes attaching the machine component to a support fixture. The method also includes moving a surface evaluating device relative to the surface of the machine component. The method further includes generating a set of data points using the surface evaluating device. The method includes communicating the set of data points generated by the surface evaluating device to a control module. The method also includes determining a depth of wear on the surface, based on the set of data points received by the control module. The method further includes determining an amount of material to be removed from the surface, based on the depth of wear. The method includes performing a machining operation on the surface for removing the determined amount of material.

A repaired piston includes a crown composed of base and welding filler materials, and having an annular rim extending around a combustion bowl. A finite number of repaired defects are within the annular rim, and have a spatial distribution limited by a multidirectional spacing parameter, and a size distribution limited by a unidirectional sizing parameter.

A repaired piston includes a crown composed of base and welding filler materials, and having an annular rim extending around a combustion bowl. A finite number of repaired defects are within the annular rim, and have a spatial distribution limited by a multidirectional spacing parameter, and a size distribution limited by a unidirectional sizing parameter.

A method of remanufacturing a piston includes machining an exterior surface of a body of the piston to define a reference surface. The reference surface is inwardly offset relative to a portion of the exterior surface adjacent the reference surface. The body is made from a body material comprising a metal. A layer of a cold spray powder is applied to the reference surface via cold spraying to define a piston blank surface. The piston blank surface is outwardly offset relative to the portion of the exterior surface adjacent the reference surface. The cold spray powder is made from a powder material comprising the metal. The piston blank surface is machined to define a piston finish surface. The piston finish surface has a dimension which is within a predetermined range.