A method of sizing a cavity in a part and a part made from such method. The method includes forming the part having the cavity, including forming a plurality of protrusions extending within the cavity from at least one internal surface of the cavity, the protrusions having distal ends bordering an unobstructed portion of the cavity, the unobstructed portion having an initial dimension at least partially defined by a position of the distal ends, pressing a deforming element against the distal ends of the protrusions to plastically deform the protrusions toward the at least one internal surface of the cavity and increase the initial dimension to a final dimension, and disengaging the deforming element from the distal ends.

An embodiment of a tool assembly includes a spring-loaded shaft assembly disposed along a first axis, a hub, and a roller disk. The hub is connected to a distal end of the spring-loaded shaft assembly. The hub has an upper hub portion adjacent to the distal end of the spring-loaded shaft assembly aligned with the first axis, and a lower hub portion extending along a second axis. The second axis forms an angle relative to the first axis. The roller disk is joined to the lower portion of the hub, and has a working surface about its perimeter. The roller disk is rotatable about the second axis parallel to the second portion of the hub. The working surface includes a profile along its width such that an effective radius of the roller disk varies along a width thereof.

An embodiment of a tool assembly includes a spring-loaded shaft assembly disposed along a first axis, a hub, and a roller disk. The hub is connected to a distal end of the spring-loaded shaft assembly. The hub has an upper hub portion adjacent to the distal end of the spring-loaded shaft assembly aligned with the first axis, and a lower hub portion extending along a second axis. The second axis forms an angle relative to the first axis. The roller disk is joined to the lower portion of the hub, and has a working surface about its perimeter. The roller disk is rotatable about the second axis parallel to the second portion of the hub. The working surface includes a profile along its width such that an effective radius of the roller disk varies along a width thereof.

A method for roughening a cylinder bore wall to be coated of a component, at least one groove, running around the central longitudinal axis, and at least one associated groove web, are generated such that the at least one groove web, in a radial direction directed toward the central longitudinal axis, forms first undercuts for a coating which is to be applied. Axial grooves running in the cylinder bore wall transversely to the at least one groove are generated such that the at least one groove web, in a peripheral direction about the central longitudinal axis, forms respective second undercuts for the coating which is to be applied. An adhesion of the coating which is to be applied, in the peripheral direction, is improved, so that stress cracks or detachments owing to a different thermal expansion of the component and of the coating which is to be applied are avoided.

The invention relates to a roller burnishing tool 10 with a base body 12 extending along a longitudinal center axis 11, at least one roller holder 14 arranged radially adjustably on the base body 12, which holds a roller 15 rotatably, and an adjusting device 16 arranged in the base body 12 for adjusting the roller holder 14 cooperates in the radial direction with the roller holder 14. According to the invention, the roller holder 14 has a holder arm 18b holding the roller 15, which can be pivoted out in a radial direction by the adjusting device 16 relative to the base body 12 in a radial direction.

The invention relates to a roller burnishing tool 10 with a base body 12 extending along a longitudinal center axis 11, at least one roller holder 14 arranged radially adjustably on the base body 12, which holds a roller 15 rotatably, and an adjusting device 16 arranged in the base body 12 for adjusting the roller holder 14 cooperates in the radial direction with the roller holder 14. According to the invention, the roller holder 14 has a holder arm 18b holding the roller 15, which can be pivoted out in a radial direction by the adjusting device 16 relative to the base body 12 in a radial direction.

A tool head includes a first tool and a second tool disposed circumferentially on the tool head where the tool head has a rotation axis. The first tool of the tool head is an adjustable tool that is radially movable such that a radial position, relative to the second tool of the tool head, is settable.

A tool head includes a first tool and a second tool disposed circumferentially on the tool head where the tool head has a rotation axis. The first tool of the tool head is an adjustable tool that is radially movable such that a radial position, relative to the second tool of the tool head, is settable.

A tool head includes a first tool and a second tool disposed circumferentially on the tool head where the tool head has a rotation axis. The first tool of the tool head is an adjustable tool that is axially movable such that an axial position, relative to the second tool of the tool head, is settable.

A finishing tool of an end milling cutter can comprise: a chip-removing milling edge, which extends continuously with respect to the tool axis (A) over an axial length (L) on a circumferential surface (U), which is rotationally symmetrical about the tool axis, and removes workpiece chips from the workpiece surface at a radial chip-removing engagement depth (T to Tmax), and at least one non-cutting pressing ridge, which extends continuously axially with respect to the tool axis (A) over an axial length (L) on a circumferential surface which is rotationally symmetrical about the tool axis, is arranged following an associated milling edge by a pitch angle, and presses over its entire axial length (L), during the milling movement, at a radial non-cutting engagement depth (T or R.sub.SR.sub.D) with respect to the tool axis into the workpiece surface machined by the associated milling edge, and smooths said workpiece surface.