An element for an electronic device can include a metal exterior portion including a first material, an interior portion including a second, independently selected material, and an engagement feature formed on a surface defined by the exterior and interior portions. The engagement feature can mechanically engage a material molded to the surface. A method for forming an element for an electronic device can include joining a boss to a member, forming a feature in the member while orienting the member via the boss, and at least partially removing the boss to form the element. An electronic device can include a frame defining an interior volume of the device, a display component, a transparent cover positioned adjacent to the display component, and an encapsulating material at least partially surrounding the display component and joining the display component to the frame.

A method for manufacturing a titanium aluminide blade of a turbine engine, including production of a titanium aluminide ingot, extrusion of the ingot through an opening in a die having one main arm and at least one side arm, such as to obtain a extruded ingot having the shape of a bar with a cross-section having one main arm and at least one side arm substantially perpendicular to the main arm, transverse cutting of the extruded ingot such as to obtain sections of extruded ingot, forging of each section of extruded ingot such as to obtain a turbine engine blade.

A method for manufacturing a titanium aluminide blade of a turbine engine, including production of a titanium aluminide ingot, extrusion of the ingot through an opening in a die having one main arm and at least one side arm, such as to obtain a extruded ingot having the shape of a bar with a cross-section having one main arm and at least one side arm substantially perpendicular to the main arm, transverse cutting of the extruded ingot such as to obtain sections of extruded ingot, forging of each section of extruded ingot such as to obtain a turbine engine blade.

A method for machining toothed and hardened work wheels, includes: mounting a work wheel that is hardened and pre-toothed with an allowance onto a workpiece spindle; removing at least 50% of the allowance by means of gear skiving with a skiving wheel that is rotatably driven by a tool spindle; precision-machining the work wheel in unchanged tension by means of a honing wheel. The forward movement occurs during gear skiving in the extension direction of the toothing. The delivery of the workpiece that is moved in an oscillating manner in the extension direction of the toothing occurs during honing in the radial direction. The skiving wheel and the honing wheel are driven by a common tool spindle. A device for carrying out the method includes a workpiece spindle, which is driven to rotate, and a tool spindle, which carries a combination tool having a skiving wheel and a honing wheel.

A method for machining toothed and hardened work wheels, includes: mounting a work wheel that is hardened and pre-toothed with an allowance onto a workpiece spindle; removing at least 50% of the allowance by means of gear skiving with a skiving wheel that is rotatably driven by a tool spindle; precision-machining the work wheel in unchanged tension by means of a honing wheel. The forward movement occurs during gear skiving in the extension direction of the toothing. The delivery of the workpiece that is moved in an oscillating manner in the extension direction of the toothing occurs during honing in the radial direction. The skiving wheel and the honing wheel are driven by a common tool spindle. A device for carrying out the method includes a workpiece spindle, which is driven to rotate, and a tool spindle, which carries a combination tool having a skiving wheel and a honing wheel.

Tube forming methods can be used for efficient transition in the production of tubes having varying thickness. Material used to form consecutive tubes may have the same thickness along a separation plane separating a first discrete section from a second discrete section of the material, and the first discrete section and the second discrete section may each have varying thickness in a feed direction of the material. With such a thickness profile, the first discrete section of the material may be formed into a first cylinder having varying thickness and separated from the second discrete portion as the second discrete section is formed into a second cylinder having varying thickness. In particular, the transition between the first cylinder and the second cylinder may be achieved without scrap and/or interruption, resulting in cost-savings and improvements in production throughput associated with forming tubes having varying thickness.

In an aluminum foil rolling process, first and second aluminum foils are provided, each having first and second faces, one face between the first and second faces is lubricated to obtain a first lubricated face. The foils are coupled to obtain a coupled foil having two outer faces and rolling the coupled foil, reducing the thickness of the coupled foil. One face between the two outer faces of the coupled foil is lubricated to obtain a coupled foil having a second lubricated face. The coupled foil is then wound to obtain a wound coupled foil. The coupled foil is partially separated by unwinding one of the first and second foils, to obtain a wound coupled foil. The wound coupled foil is unwound and rolled to obtain a coupled foil with reduced thickness and is then separated to obtain first and second foils with respective first and second reduced thicknesses.

In an aluminum foil rolling process, first and second aluminum foils are provided, each having first and second faces, one face between the first and second faces is lubricated to obtain a first lubricated face. The foils are coupled to obtain a coupled foil having two outer faces and rolling the coupled foil, reducing the thickness of the coupled foil. One face between the two outer faces of the coupled foil is lubricated to obtain a coupled foil having a second lubricated face. The coupled foil is then wound to obtain a wound coupled foil. The coupled foil is partially separated by unwinding one of the first and second foils, to obtain a wound coupled foil. The wound coupled foil is unwound and rolled to obtain a coupled foil with reduced thickness and is then separated to obtain first and second foils with respective first and second reduced thicknesses.

An element for an electronic device can include a metal exterior portion including a first material, an interior portion including a second, independently selected material, and an engagement feature formed on a surface defined by the exterior and interior portions. The engagement feature can mechanically engage a material molded to the surface. A method for forming an element for an electronic device can include joining a boss to a member, forming a feature in the member while orienting the member via the boss, and at least partially removing the boss to form the element. An electronic device can include a frame defining an interior volume of the device, a display component, a transparent cover positioned adjacent to the display component, and an encapsulating material at least partially surrounding the display component and joining the display component to the frame.

A method of forming a plurality of shaped piece parts from a sheet of material involves arranging a plurality of aligned workpieces into an optimized workpiece pattern, and arranging one or more series of joints that maintains the workpieces in rigid connection and alignment. The joints include one or more particular joints that have an axis of rotation, which permits a first section of the workpieces to be rotated about the axis of rotation with respect to a second set of workpieces to weaken and break the one or more particular joints. The method also involves applying one or more folds across the sheet of material to form one or more pluralities of aligned bends in at least some of the plurality of workpieces. The method further involves breaking the joints to rigidly decouple each of the plurality of shaped workpieces into individual piece parts.