Patent classifications
B23P15/006
METHOD FOR THE CONSTRUCTION OF BLADED DISCS FOR RADIAL TURBOMACHINES AND A BLADED DISC OBTAINED BY MEANS OF THIS METHOD
The present invention concerns a method for the construction of bladed discs for radial turbomachines, comprising: preparing a disc (6, 14) provided with a front face (7); preparing a plurality of reinforcement rings (23) with different diameters. Preparing the disc (6, 14) comprises: realizing annular sets of blades (20) in one piece with the disc (6, 14), said sets (20) being concentric and coaxial with a central axis (X-X) and arranged on the front face (7), wherein each blade (20) has a leading edge (21) and a trailing edge (22) substantially parallel to the central axis (X-X); and/or preparing a plurality of reinforcement rings (23) comprises: realizing in one piece with each one of the reinforcement rings (23) an annular set of auxiliary blades (20) arranged around a central axis (X-X), wherein each auxiliary blade (20) has a leading edge (21 ) and a trailing edge (22) substantially parallel to the central axis (X-X). Each one of the reinforcement rings (23) is applied to the disc (6, 14) at one of the annular sets of blades (20) and/or auxiliary blades (20), so as to define on the front face (7) annular sets of blades (20) and/or auxiliary blades (20), each one provided with a respective reinforcement ring (23).
GAS TURBINE
A gas turbine includes a housing; a rotor rotatable by a fluid flowing through the housing; a bearing for rotatably supporting the rotor; and a support structure configured to support the bearing with respect to the housing. The support structure includes an inner casing accommodating the bearing; an outer casing fastened to the housing; and a strut extending between the inner and outer casings, and at least one of the inner casing and the outer casing includes a diaphragm that is deformable in a radial direction of the rotor. Each casing includes a strut root connected to the strut, a strut platform surrounding the strut root and being formed as the diaphragm; and a main body surrounding the strut platform. Damage to the support structure due to thermal expansion can be prevented, and the support structure can be easily designed to avoid resonance between the support structure and the rotor.
Method for the repair welding of an aircraft turbine engine blade
A method repairs welding of an aircraft turbine engine blade that has a lower surface and an upper surface connected by a leading edge and a trailing edge. The blade further includes a free end referred to as the tip. The method includes the repair welding of the tip and including the steps of: securing a first stop to the leading edge at the tip and a second stop to the trailing edge at the tip, depositing a repair weld bead on the tip, from the first stop to the second stop, and removing the first and second stops. The first and second stops are secured solely by squeezing same on the leading and trailing edges.
Fan Assembly and Method
In one aspect, a fan assembly is provided that can be manufactured while producing a significantly reduced amount of scrap material. More specifically, the fan assembly utilizes a hub ring and one or more hub strips to support a plurality of blades rather than a solid center disc or end disc used by some prior approaches. In another aspect, a method is provided that includes bending a member into an annular configuration and joining end portions of the member together to rigidly fix the member in the annular configuration. The rigid annular member may be used as an end ring, a hub ring, an orifice, or other component, while producing significantly less scrap material than traditional approaches.
METHOD OF MAKING INTEGRALLY BLADED ROTOR
Disclosed is a method of making an integrally bladed rotor. According to the method, a rotor disk comprising a radially outer rim surface is provided. A portion of the disk outer rim surface is removed, leaving a protrusion on the rotor disk outer rim surface. The disk with material removed is subjected to thermal processing. A blade comprising an airfoil and a base is positioned such that a base surface is in contact with the protrusion, and heat, pressure, and motion are applied between the blade and the disk to friction weld the base surface to the protrusion.
PROCESS OF MAKING INTEGRALLY BLADED ROTOR
Disclosed is a method of making an integrally bladed rotor. According to the method, a titanium alloy rotor disk with 15-50% by volume of primary alpha grains with a grain size less than 10 m and secondary alpha grains comprising widmanstatten grains with a grain size less than 1.0 m is subjected to thermal processing. After thermal processing, a blade having an airfoil and a base is positioned such that a base surface is in contact with an outer rim surface of the disk. Heat, pressure, and motion are applied between the blade and the disk to friction weld the base surface to the disk outer rim surface.
METHOD FOR MANUFACTURING BLADED RINGS FOR RADIAL TURBOMACHINES AND BLADED RING OBTAINED BY THIS METHOD
A method for the construction of bladed rings for radial turbomachines, including: preparing an annular block; roughing the annular block by removing material to define a first, second, third and fourth axial section, wherein the first axial section defines a reinforcement ring, wherein the third axial section defines a base ring; roughing the second axial section by removing material to delimit a plurality of separate elements, wherein the separate elements axially connect the base ring to the reinforcement ring; finishing each of the separate elements by removing material to provide the separate element with the shape of an airfoil blade, wherein a leading edge of the blade and a trailing edge of the blade develop substantially parallel to a central axis of the bladed ring; roughing the fourth axial section by removing material for delimiting an annular anchoring appendage of the base ring to a radial turbomachine.
Fan Assembly and Method
In one aspect, a fan assembly is provided that can be manufactured while producing a significantly reduced amount of scrap material. More specifically, the fan assembly utilizes a hub ring and one or more hub strips to support a plurality of blades rather than a solid center disc or end disc used by some prior approaches. In another aspect, a method is provided that includes bending a member into an annular configuration and joining end portions of the member together to rigidly fix the member in the annular configuration. The rigid annular member may be used as an end ring, a hub ring, an orifice, or other component, while producing significantly less scrap material than traditional approaches.
Method for producing an integral bent housing for an axial turbomachine compressor
The present application relates to a method for producing a housing for an axial turbomachine compressor having a metal sheet with annular rows of stator blades which are welded to the metal sheet. The method includes the steps of: (a) providing or producing a planar metal sheet with a step of machining in order to form blade stumps; (b) welding stator blades of friction to one of the planar faces of the metal sheet, the blades being arranged so as to form parallel straight rows of blades; (c) bending the metal sheet about a bending axis perpendicular to each row of blades, so as to form a half-tube with annular half-rows of blades which are axially spaced apart, and producing annular grooves by rolling; (d) welding annular flanges and axial flanges; (e) application of annular layers of abradable material.
TURBINE WHEEL PROCESS IMPROVEMENT THAT REDUCES THE INCOMING IMBALANCE AND LOWERING THE IMPACT ON PERFORMANCE AND DURABILITY WHILE KEEPING THE SCRAP LOW
A number of variations may include a method that may include producing a turbine wheel may include; designing a turbine wheel may include a backwall opposite a nose; forming a wax-pattern of the turbine wheel; casting the turbine wheel; determining the center of gravity of the turbine wheel; identifying an axis of rotation of the turbine wheel; and machining the backwall of the turbine wheel.