A cutting tool comprises a shank having an insertion portion protruding from a shank main body, a head in which an insertion hole into which the insertion portion is inserted is formed, and a spacer disposed in a gap between the shank main body and the head. The insertion portion has a tapered outer circumferential surface which gradually decreases in diameter from the other side toward one side in the axial direction. The insertion hole has a tapered inner circumferential surface coming into surface contact with the tapered outer circumferential surface. A head end surface of the head which faces the other side in the axial direction comes into surface contact with a surface facing one side in the axial direction of the spacer.

A preparation process of a novel drill shank for an IMPACT gun drill, including: manufacturing a mold and a forming block, wherein a forming blind hole is formed in a middle of the mold, the forming block is inserted into the forming blind hole, a wire pipe is disposed in the mold, a feed port is formed in the forming block, a heating cavity is formed in a forming block lateral face and a forming post; manufacturing the forming block with a 2Cr25Ni20 material; injecting tin bronze powder and iron powder into the forming blind hole, starting vibration pressing by the forming block; inputting direct and pulse current to communicate with the metal powder and heat the metal powder at a same time; forming a drill shank blank after 2-3 min, taking out the drill shank blank; removing an adsorbing agent from the drill shank blank by an extraction method.

A preparation process of a novel drill shank for an IMPACT gun drill, including: manufacturing a mold and a forming block, wherein a forming blind hole is formed in a middle of the mold, the forming block is inserted into the forming blind hole, a wire pipe is disposed in the mold, a feed port is formed in the forming block, a heating cavity is formed in a forming block lateral face and a forming post; manufacturing the forming block with a 2Cr25Ni20 material; injecting tin bronze powder and iron powder into the forming blind hole, starting vibration pressing by the forming block; inputting direct and pulse current to communicate with the metal powder and heat the metal powder at a same time; forming a drill shank blank after 2-3 min, taking out the drill shank blank; removing an adsorbing agent from the drill shank blank by an extraction method.

A tool bit for use with a power tool having a chuck and an anvil. The tool bit has a body defining the first end of the tool bit, and a shank coupled to the body and defining the second end of the tool bit. The shank includes a slot, a ball detent, and a projection. The slot is formed through the second end and is configured to receive a portion of the chuck to transfer rotational movement from the power tool to the tool bit. The ball detent is spaced circumferentially from the slot and is configured to receive a locking sphere of the chuck to lock the tool bit with the chuck. The projection is configured to contact a surface of the chuck and limit insertion of the shank into the chuck, thereby providing a space between the second end of the tool bit and the anvil.

A tool bit for use with a power tool having a chuck and an anvil. The tool bit has a body defining the first end of the tool bit, and a shank coupled to the body and defining the second end of the tool bit. The shank includes a slot, a ball detent, and a projection. The slot is formed through the second end and is configured to receive a portion of the chuck to transfer rotational movement from the power tool to the tool bit. The ball detent is spaced circumferentially from the slot and is configured to receive a locking sphere of the chuck to lock the tool bit with the chuck. The projection is configured to contact a surface of the chuck and limit insertion of the shank into the chuck, thereby providing a space between the second end of the tool bit and the anvil.

An earth-boring tool having at least one cutting element with a multi-friction cutting face provides for the steering of formation cuttings as the cuttings slide across the cutting face. The multi-friction cutting element includes a diamond table bonded to a substrate of superabrasive material. The diamond table has a cutting face formed thereon with a cutting edge extending along a periphery of the cutting face. The cutting face has a first area having an average surface finish roughness less than an average surface finish roughness of a second area of the cutting face, the two areas separated by a boundary having a proximal end proximate a tool crown and a distal end remote from the tool crown.

A surface-coated cutting tool includes a base material and a coating covering the base material. The base material includes a rake face and a flank face. The coating includes a TiCN layer. The TiCN layer has a (422) orientation in a region d1 in the rake face. The TiCN layer has a (311) orientation in a region d2 in the flank face.

The disclosure provides a mold for a downhole tool or component thereof. The mold includes a grain material, a sodium silicate and carbon dioxide reaction product, and between 0.1% and 10% graphite by weight, inclusive, graphite. The disclosure further provides a method of forming a mold for a downhole tool or component thereof by filling a mold housing with graphite/sodium silicate/grain material mixture including between 0.1% and 10% graphite by weight, inclusive and shaping the mixture into a pre-mold having the same shape as the mold to be formed, and subjecting the pre-mold to an atmosphere having elevated amounts of carbon dioxide as compared to ambient air for a time sufficient to allow the sodium silicate to react with the carbon dioxide to form sufficient reaction products to bind the other pre-mold components and solidify a mold.

The disclosure provides a mold for a downhole tool or component thereof. The mold includes a grain material, a sodium silicate and carbon dioxide reaction product, and between 0.1% and 10% graphite by weight, inclusive, graphite. The disclosure further provides a method of forming a mold for a downhole tool or component thereof by filling a mold housing with graphite/sodium silicate/grain material mixture including between 0.1% and 10% graphite by weight, inclusive and shaping the mixture into a pre-mold having the same shape as the mold to be formed, and subjecting the pre-mold to an atmosphere having elevated amounts of carbon dioxide as compared to ambient air for a time sufficient to allow the sodium silicate to react with the carbon dioxide to form sufficient reaction products to bind the other pre-mold components and solidify a mold.

A method for multistep machining a cutting tool includes defining a data set of the cutting tool, positioning the workpiece in a machining device, determining a data set of the workpiece to be machined, defining at least one machining program based on the defined data set in relation to the determined data set of the workpiece, subjecting the workpiece to the at least one machining program, to obtain intermediate geometries of the workpiece, determining a second data set by measuring means including the intermediate geometries of the workpiece and transferring the machined workpiece to a second machining device. Furthermore, the steps of positioning, determining data set of the workpiece, defining machining program, subjecting the workpiece to the machining program, determining a second data set and transferring to the second machining device are repeated until the workpiece takes on the shape of the target geometries.