A control system for controlling a plurality of manufacturing capsules in a manufacturing system for assembling a vehicle includes a processor and a nontransitory computer-readable medium comprising instructions that are executable by the processor. The instructions include generating vehicle assembly instructions based on the vehicular manufacturing process, one or more selected levels from among the plurality of levels, and one or more selected manufacturing cells disposed at the one or more selected levels, defining a nominal path based on the one or more selected manufacturing cells and the one or more selected levels, and controlling movement of the manufacturing capsules based on the nominal path.

The present disclosure provides a workpiece conveyance system that can be configured at a low cost. A first exemplary aspect is a workpiece conveyance system configured to convey a first workpiece inside a facility and raise the first workpiece, the workpiece conveyance system including: an on-floor carriage configured to be movable on a floor of the facility, the on-floor carriage including a placement part on which the first workpiece is placed; and an elevating machine configured to push up the placement part, the elevating machine being configured separately from the on-floor carriage.

A device for positioning motor vehicle parts in the production or manufacture of motor vehicles. The device includes a main frame, at least one main module configured to be disposed on the main frame, at least one interchangeable first docking plate configured for releasable connection to the main module, and a plurality of first receptacles, arranged on the interchangeable first docking plate, configured to hold the motor vehicle parts at a predefined position during the production.

A vehicle body assembling system forms a pre-buck section and a main buck section set along a transfer path of a floor assembly. A main buck unit is set at opposite sides of the transfer path in the main buck section, controls an upper portion of a side assembly in a state that a lower portion of each side assembly is pre-assembled to the floor assembly the pre-buck section, and assembles the upper portion of the side assembly and vehicle body parts using a second welding robot.

An automatic manufacturing station (3) and a manufacturing process for workpieces (2), in particular for vehicle body parts, has a manufacturing area (4) with a plurality of program-controlled manufacturing robots (9). The workpieces (2) are externally fed to the manufacturing station (3) on production load carriers (8). The manufacturing station (3) also has a plurality of work stations (10, 11, 12, 13). A station-bound transport device (15) transports the production load carriers (8) within the manufacturing station (3).

A method for joining components of a vehicle drive axle assembly. The method includes heating an axle housing to a first predetermined temperature and cooling a pinion cartridge to be installed with the housing to a second predetermined temperature. Removing the axle housing from exposure to the first predetermined temperature and removing the pinion cartridge from the second predetermined temperature and rapidly installing the pinion cartridge within the axle assembly before the axle assembly and the pinion return to ambient temperature provides a frictional fit, joining the two components without use of additional fastening devices.

A robot controller and a robot control method, by which a human can be prevented from being sandwiched between a collaborative robot and a workpiece conveyed by a conveyor. The robot controller controls the robot configured to perform a predetermined operation for the workpiece conveyed by a convey section moving in a convey direction. The robot controller has: a receive section configured to receive a signal representing that an abnormality of the robot is detected or contact against the robot is detected; and a motion control section configured to control a motion of robot so that, after the receive section receives the signal, a minimum distance between a movable section of the robot and the workpiece is not less than a predetermined safe distance.

A leaking oil dipstick adapter is repaired by removing a flanged nut from a threaded extension of the dipstick adapter. A gasket and preferably also gasket seal forming material are applied surrounding the threaded extension of the dipstick adapter and adjacent to an exterior side of the wall of the oil pan. A washer is applied adjacent to this gasket. A nut is threaded onto the threaded extension of the dipstick adapter and applies a compression force on the washer, compressing the gasket against the exterior surface of the wall of the oil pan. A tool is preferably used to retain the dipstick adapter and keep it from falling into an interior of the oil pan during the repair.

A lift gate door having hinges installed for predetermined positioning into a vehicle. And a method of attaching a lift gate door to a vehicle while maintain proper tolerances. A first fixture holds a set of hinges in predetermined locations which correspond to assembly locations on a vehicle body. Hinges are temporarily attached to the fixture corresponding to the proper vehicle location. A second fixture holds the lift gate in a position which is a final installation position for attaching the lift gate to a vehicle. Self-adjusting moveable fastening nuts are provided in a set of holes in a hinge plate fastening area of the lift gate. The first fixture is moved into aligned orientation with the second feature and the hinges are attached to the lift gate with the fastener. The hinge is aligned in the proper installation orientation for maintaining the lift gate to vehicle gap in proper tolerances when the lift gate door with hinges is installed on the final vehicle.

A screw fastening apparatus for fastening a screw member having a bearing surface with respect to a member to be fastened by rotating the screw member from a theoretical seating point to a target rotational angle, including a rotational angle sensor which senses rotational angle values of the screw member for fastening the screw member, a torque detector which detects torque values for fastening the screw member, a torque value difference detector which detects a plurality of torque value differences, each of the torque value differences is a difference of the torque values detected at intervals of a constant rotational angle, a slip detector which detects a slip of the screw member with respect to the member to be fastened, from an average of the torque value differences, and a screw fastening discontinuing unit which instructs to discontinue the screw fastening when the slip is detected by the slip detector.