Methods of ultrasonic drilling may be used to form perforated sheets by forming holes through a workpiece using a needle or needle array operatively coupled to an ultrasonic actuator. The needle is brought to repeatedly contact the surface of the workpiece at an ultrasonic operating frequency, thereby forming the hole through the workpiece. Such steps are repeated to form a plurality of holes in the workpiece, thereby forming a perforated sheet which may be used in an acoustic liner for noise attenuation. The workpiece may be heated while the holes are formed, via a remote heating unit that locally heats a portion of the workpiece.

Methods of ultrasonic drilling may be used to form perforated sheets by forming holes through a workpiece using a needle or needle array operatively coupled to an ultrasonic actuator. The needle is brought to repeatedly contact the surface of the workpiece at an ultrasonic operating frequency, thereby forming the hole through the workpiece. Such steps are repeated to form a plurality of holes in the workpiece, thereby forming a perforated sheet which may be used in an acoustic liner for noise attenuation. The workpiece may be heated while the holes are formed, via a remote heating unit that locally heats a portion of the workpiece.

Needle arrays for forming ultrasonic perforations may be formed from additive manufacturing and with non-circular cross-sectional areas for forming a plurality of holes, or perforations, in a thin sheet material. Methods of forming a plurality of perforations in a thin sheet of a composite material may include positioning the thin sheet under the needle array, repeatedly contacting the surface of the thin sheet to form perforations therein, translating the thin sheet and/or the needle array such that a different area of the thin sheet is positioned under the needle array, and again repeatedly contacting the surface of the thin sheet to form the perforations therein. Related systems may include an ultrasonic actuator, a needle array, and a remote heating unit configured to heat the workpiece while the perforations are formed therein.

Needle arrays for forming ultrasonic perforations may be formed from additive manufacturing and with non-circular cross-sectional areas for forming a plurality of holes, or perforations, in a thin sheet material. Methods of forming a plurality of perforations in a thin sheet of a composite material may include positioning the thin sheet under the needle array, repeatedly contacting the surface of the thin sheet to form perforations therein, translating the thin sheet and/or the needle array such that a different area of the thin sheet is positioned under the needle array, and again repeatedly contacting the surface of the thin sheet to form the perforations therein. Related systems may include an ultrasonic actuator, a needle array, and a remote heating unit configured to heat the workpiece while the perforations are formed therein.

The present invention discloses a grinding cavity body of multiple vibration sources, in which a plurality of ultrasonic vibration sources are disposed, capable of controlling the multi-directional macroscopic medium flow, making benefits to the vibration medium (the abrasive of the slurry) to enter the fine structure of the workpiece to be processed, and to the abrasive to vibrate itself slightly to enhance the performance of abrasive to the workpiece which needs to be ground.

The present invention discloses a grinding cavity body of multiple vibration sources, in which a plurality of ultrasonic vibration sources are disposed, capable of controlling the multi-directional macroscopic medium flow, making benefits to the vibration medium (the abrasive of the slurry) to enter the fine structure of the workpiece to be processed, and to the abrasive to vibrate itself slightly to enhance the performance of abrasive to the workpiece which needs to be ground.

Methods of making metal bond abrasive articles via powder bed jetting are disclosed. Metal bond abrasive articles prepared by the method include abrasive articles having arcuate or tortuous cooling channels, abrasive segments, abrasive wheels, and rotary dental tools.

Methods of making metal bond abrasive articles via powder bed jetting are disclosed. Metal bond abrasive articles prepared by the method include abrasive articles having arcuate or tortuous cooling channels, abrasive segments, abrasive wheels, and rotary dental tools.

The present invention relates to a conveying accuracy related fault detectable integrated sheet body punching and grinding assembly, including frame, conveying trough seat and processing frame. The processing frame is provided with a punching device and a grinding device, the frame is provided with a feed motor and feed screw. The feed screw is sleeved with a movable feed block; the movable feed block is fixedly connected with a movable feed seat, and the movable feed seat is provided with a feed lift cylinder, the feed lift cylinder is provided with a feed lift block. The feed lift block is evenly disposed with feed blocks that are capable of passing through the feed conveying trough, and a vertically oriented beam emitter is disposed on the portion that the feed lift block corresponds with the grinding device. A beam receiver is embedded in the lower surface of the grinding component of the grinding device; the present invention provides a beam emitter capable of emitting a vertical beam on the feed block corresponding to the grinding device, matching with the beam receiver disposed under the grinding head of the grinding device, which may accurately detect the feeding position of the feed block, thereby improves the punching and grinding precision of sheet bodies.

An ultrasonic peening-type integrated machining method for cutting and extrusion includes: applying transverse ultrasonic vibration or a vibration component, which is vertical to a cutting speed direction to a cutting tool on a machine tool; setting a cutting parameter and an ultrasonic vibration parameter such that a dynamic negative clearance angle is generated in a cutting procedure and a flank face of the cutting tool conducts ultrasonic peening extrusion on the surface of the workpiece; setting an extrusion overlap ratio; setting a wear standard of flank faces extruded by the cutting tool; controlling a vibration cutting trajectory phase difference of the cutting tool during two adjacent rotations; and turning on the machine tool in order to ensure that cutting and surface extrusion strengthening of the workpiece are completed in one procedure without separate strengthening procedures. The method conducts extrusion strengthening on the surface of the workpiece while cutting the workpiece.