A method for manufacturing a hypoid gear includes: a tooth cutting step of machining a shape of a tooth of the hypoid gear; a surface treatment step of forming a third intermediary gear provided with a hardened layer on a surface of the tooth; a lapping step of machining the third intermediary gear using an abrasive particle having a diameter of 14 ?m or less to form a fourth intermediary gear; and a shot peening step of spraying a particle having a diameter of 160 ?m or less onto the fourth intermediary gear.

A generating device based on friction drive for gear involute artifact with long-rolled path length by rolling method is proposes. The device includes a roller component, rail component and friction-driven component, wherein the roller component consists of a gear involute artifact with long rolled length, a mandrel, a multi-ball bearing for gear involute artifact, the base-circle plates, the parallel sleeves, a multi-ball bearing, the plain washers, the cross washers, and the locking nuts; the rail component consists of a foundation, a location baffle for base-circle plates, rails, the baffles, a location baffle for rail, copper washers, the connecting screws and the set screws of the rail; and the friction-driven component consists of a friction block, a motorized linear sliding table, a vertical sliding table, a vertical foundation and an adapter. It has good market application prospect and popularization value.

A method for collecting an abrasive from an abrasive slurry which has been used for polishing an object including silicon as a main component includes: (i) adding a solvent to the abrasive slurry; (ii) dissolving particles of the polished object among components of the polished object contained in the abrasive slurry; and (iii) filtering the abrasive slurry to collect the abrasive, in which the steps (i) to (iii) are carried out without a pH adjuster to remove components of the polished object to collect the abrasive.

A method for collecting an abrasive from an abrasive slurry which has been used for polishing an object including silicon as a main component includes: (i) adding a solvent to the abrasive slurry; (ii) dissolving particles of the polished object among components of the polished object contained in the abrasive slurry; and (iii) filtering the abrasive slurry to collect the abrasive, in which the steps (i) to (iii) are carried out without a pH adjuster to remove components of the polished object to collect the abrasive.

An elastic emission machining apparatus includes a machining element having a non-spherical shape that is configured to spin about an axis of rotation, a tank, and a driving system. The tank has a chamber positioned to receive the machining element and a slurry comprising a mixture of a liquid and chemically reactive fine particles. The driving system is coupled to and configured to engage the machining element to spin about the axis of rotation adjacent to a surface of the workpiece to accelerate the chemically reactive fine particles through a gap between the machining element and the surface of the workpiece.

An elastic emission machining apparatus includes a machining element having a non-spherical shape that is configured to spin about an axis of rotation, a tank, and a driving system. The tank has a chamber positioned to receive the machining element and a slurry comprising a mixture of a liquid and chemically reactive fine particles. The driving system is coupled to and configured to engage the machining element to spin about the axis of rotation adjacent to a surface of the workpiece to accelerate the chemically reactive fine particles through a gap between the machining element and the surface of the workpiece.

A method for co-finishing surfaces bonds a first structure formed of a first material and having a first surface in an aperture defined in a second structure formed of a second material and having a second surface such that there is an offset between the first surface and the second surface. The first surface and the second surface are co-lapped to reduce the offset. The first surface and second surface are co-polished to further reduce the offset. The first surface and second surfaces may then be flush. Edges of the first surface may be chamfered to mitigate damage during co-lapping and/or co-polishing. Fill material may be positioned in gaps between the first and second structures to mitigate damage during co-lapping and/or co-polishing.

A method for co-finishing surfaces bonds a first structure formed of a first material and having a first surface in an aperture defined in a second structure formed of a second material and having a second surface such that there is an offset between the first surface and the second surface. The first surface and the second surface are co-lapped to reduce the offset. The first surface and second surface are co-polished to further reduce the offset. The first surface and second surfaces may then be flush. Edges of the first surface may be chamfered to mitigate damage during co-lapping and/or co-polishing. Fill material may be positioned in gaps between the first and second structures to mitigate damage during co-lapping and/or co-polishing.

An apparatus for imparting compressive residual stress to at least a surface portion of a first plurality of balls includes a first body having a first surface, the first surface including a smooth contact portion, the smooth contact portion being substantially flat or convex and having a surface hardness greater than or equal to the initial surface hardness of the balls. The apparatus also includes a second body having a second surface, the first surface overlying the second surface, and at least one drive operably connected to the first body or to the second body and configured to move one of the first and second bodies relative to the other body at a substantially fixed distance, the at least one drive also being configured to move the first body toward the second body with a force or to move the second body toward the first body with the force.

Various examples are provided for polishing techniques for flexible tubular workpieces. In one example, a method includes supporting a tubular workpiece on a rod that extends axially through it; positioning a turning wheel against an external surface of the tubular workpiece, where it is held by magnetic attraction; and rotating the tubular workpiece by rotating the turning wheel. The external surface of the tubular workpiece is polished by the abrasive particles during rotation of the tubular workpiece. In another example, a polishing system includes a workpiece holder including a rod configured to axially support a tubular workpiece; a turning wheel with abrasive particles distributed about an outer surface; a wheel support assembly configured to position the outer surface of the turning wheel against the an external surface of the tubular workpiece, where it is held by magnetic attraction. The external surface is polished during rotation of the tubular workpiece.