Patent classifications
B24D3/34
Abrasive articles and methods for forming same
An abrasive article can include a body including a bond material and abrasive particles contained within the bond material. The bond material can include an organic material including a resin, particularly a phenolic resin. A methylene bridge can be present at para or ortho sites of aromatic phenolic rings. The bond material can include an average ortho to para substituent ratio for the methylene bridge within a range including at least 1.5:1 and not greater than 9:1, particularly, within a range including at least 3 and not greater than 6.9.
Surface modified abrasive particles, abrasive articles and methods of forming thereof
A surface modified abrasive particle may include a core abrasive particle and a coating functionally connected to a surface of the core abrasive particle. The core abrasive particle may have a median particle size of at least about 0.06 microns. The coating may include a compound selected from the group consisting of dopamine, tyrosine, dihydroxyphenylalanine, norepinephrine, epinephrine, normetanephrine, 3,4-dihydroxyphenylacetic acid, tannic acid, pyrogallic acid or combinations thereof.
Abrasive article and method of grinding
An abrasive article includes a backing, abrasive particles secured to the backing, and a size coat provided over the abrasive particles, the size coat comprises a binder resin, at least one filler material and at least one lubricant material having a melting temperature of at least about 200 degrees F. A method of grinding aluminum using such an abrasive article is also described.
Abrasive article and method of grinding
An abrasive article includes a backing, abrasive particles secured to the backing, and a size coat provided over the abrasive particles, the size coat comprises a binder resin, at least one filler material and at least one lubricant material having a melting temperature of at least about 200 degrees F. A method of grinding aluminum using such an abrasive article is also described.
ABRASIVE ARTICLE AND METHOD OF FORMING
An abrasive article can include a body including a bond material, abrasive particles contained in the bond material, and an impact modifier. In an embodiment, the impact modifier can be in a content of at least 1 vol % of and at most 10 vol % for a total volume of the body. In another embodiment, the impact modifier can include particles having an average particle size (D.sub.50) of at least 10 microns, a particle size D.sub.10 of at least 2 microns, a particles size D.sub.90 of at most 2 mm or any combination thereof.
COMPOSITE CLUSTER STRUCTURED ABRASIVE
An abrasive structure for abrading work pieces, comprising: a composite cluster formed of abrasives of two or more sizes, wherein a larger size abrasive forms a core of the abrasive structure with a smaller size abrasive attached on an exterior of the core.
VITRIFIED GRINDING STONE HAVING OPEN AND HOMOGENEOUS STRUCTURE
A vitrified grinding stone having an open and homogeneous structure in which an abrasive grain and an inorganic hollow filler are bonded by an inorganic bonding agent, the abrasive grain is filled at a proportion by volume fraction of 23 to 35 vol %, and has homogeneity with a standard deviation of 10 or less in a frequency distribution chart of an area ratio of an abrasive grain, which is a distribution chart of proportions of a solid matter including the abrasive grain per unit area at a plurality of locations in a cross section of the vitrified grinding stone.
VITRIFIED GRINDING STONE HAVING OPEN AND HOMOGENEOUS STRUCTURE
A vitrified grinding stone having an open and homogeneous structure in which an abrasive grain and an inorganic hollow filler are bonded by an inorganic bonding agent, the abrasive grain is filled at a proportion by volume fraction of 23 to 35 vol %, and has homogeneity with a standard deviation of 10 or less in a frequency distribution chart of an area ratio of an abrasive grain, which is a distribution chart of proportions of a solid matter including the abrasive grain per unit area at a plurality of locations in a cross section of the vitrified grinding stone.
COATED ABRASIVE ARTICLES AND METHODS OF MAKING COATED ABRASIVE ARTICLES
A coated abrasive article comprises a backing having first and second opposed major surfaces. A make layer is bonded to the first major surface. Agglomerate grinding aid particles are directly bonded to the make layer. At least a portion of the agglomerate grinding aid particles comprise grinding aid particles retained in a binder, and are arranged according to an open predetermined pattern. Abrasive particles are directly bonded to the make layer in spaces between the agglomerate grinding aid particles. A size layer is directly bonded to the make layer, agglomerate grinding aid particles, and abrasive particles. A method of making a coated abrasive article, in which the agglomerate grinding aid particles are deposited onto a curable make layer precursor prior to depositing abrasive particles onto the curable make layer precursor in spaces between the agglomerate grinding aid particles is also disclosed.
Additive raw material composition and additive for superhard material product, preparation method of the additive, composite binding agent and superhard material product, self-sharpening diamond grinding wheel and preparation method of the same
Disclosed are an additive raw material composition and an additive for superhard material product, a composite binding agent, a superhard material product, a self-sharpening diamond grinding wheel and a method for manufacturing the same. The raw material composition consisting of components in following mass percentage: Bi.sub.2O.sub.3 25%˜40%, B.sub.2O.sub.3 25%˜40%, ZnO 5%˜25%, SiO.sub.2 2%˜10%, Al.sub.2O.sub.3 2%˜10%, Na.sub.2CO.sub.3 1%˜5%, Li.sub.2CO.sub.3 1%˜5%, MgCO.sub.3 0%˜5%, and CaF.sub.2 1%˜5%. The composite binding agent is prepared from the additive and a metal composite binding agent. The self-sharpening diamond grinding wheel prepared from the composite binding agent has high self-sharpness, high strength, and fine texture, is uniformly consumed during the grinding process, does not need to be trimmed during the process of being used, and maintains good grinding force all the time, fundamentally solving the problems of long trimming time and high trimming cost of the diamond grinding wheel (FIG. 1).