A polycrystalline compact comprises a plurality of grains of hard material and a plurality of nanoparticles disposed in interstitial spaces between the plurality of grains of hard material. The nanoparticles have cores of a first material and at least one oxide material on the cores. An earth-boring tool comprises such a polycrystalline compact. A method of forming a polycrystalline compact comprises combining a plurality of hard particles with a plurality of nanoparticles to form a mixture and sintering the mixture to form a polycrystalline hard material comprising a plurality of interbonded grains of hard material. A method of forming a cutting element comprises infiltrating interstitial spaces between interbonded grains of hard material in a polycrystalline material with a plurality of nanoparticles.

A grinding wheel (20) includes at least a first reinforcing mesh (21) completely incorporated in at least a first layer of abrasive mixture (22) and at least a support element in contact with the first reinforcing mesh (21). The reinforcing element is constituted by an auxiliary mesh (23) provided with a face (232) in direct contact with the first reinforcing mesh (21).

An abrasive tool can include a bonded abrasive including a body and a barrier layer bonded to a major surface of the body. The body can include abrasive particles contained within a bond material. The barrier material can include a polymer including a biaxially-oriented material. In an embodiment, the barrier layer may include a polymer-containing film as an exterior surface of the abrasive tool. The abrasive tool may be formed such that the barrier layer is formed in-situ with the formation of the bonded abrasive.

A system may include a powder source; a powder delivery device; an energy delivery device; and a computing device. The computing device may be configured to: control the powder source to deliver metal powder to the powder delivery device; control the powder delivery device to deliver the metal powder to a surface of an abrasive coating; and control the energy delivery device to deliver energy to at least one of the abrasive coating or the metal powder to cause the metal powder to be joined to the abrasive coating.

A grinding tool, such as a cutting disc, includes a matrix, in particular a sintered metal matrix, and diamonds embedded in the matrix. At least the majority of the diamonds are each assigned at least one wear-promoting particle and/or at least one wear-inhibiting particle. The at least one wear-promoting particle and the at least one wear-inhibiting particle are likewise embedded in the matrix.

A grinding tool, such as a cutting disc, includes a matrix, in particular a sintered metal matrix, and diamonds embedded in the matrix. At least the majority of the diamonds are each assigned at least one wear-promoting particle and/or at least one wear-inhibiting particle. The at least one wear-promoting particle and the at least one wear-inhibiting particle are likewise embedded in the matrix.

A method for forming an abrasive article via an additive manufacturing technique including forming a layer of powder material comprising a precursor bond material and abrasive particles, compacting at least a portion of the layer to form a compacted layer, binding at least a portion of the compacted layer, and repeating the steps of forming, compacting, and binding to form a green body abrasive article.

The present disclosure relates to a method for making a grinding wheel with abrasive surfaces located on an outer diameter of the grinding wheel to provide grinding characteristics of both coarse and fine abrasive textures. The method includes forming on the grinding wheel a coarse abrasive portion located proximate to a first axial end of the outer diameter, a fine abrasive portion located proximate to a second axial end of the outer diameter and a transition band formed at an interface between the abrasive surfaces. The transition band has an abrasive coating with a gradual change in texture from a coarse surface to a fine surface.

A method for additive manufacturing includes controlling, by a computing device, a powder delivery device to deliver a metal powder to a build surface of an abrasive coating and controlling, by the computing device, an energy delivery device to deliver energy to a melt pool of the build surface to form a metal matrix composite via an in situ reaction. The metal matrix composite includes a ceramic phase in a metal matrix.

A method of processing a polycrystalline diamond element includes forming a protective layer over a selected portion of a polycrystalline diamond element, the polycrystalline diamond element having a polycrystalline diamond table that includes a superabrasive face, a superabrasive side surface, and a chamfer extending between the superabrasive face and the superabrasive side surface. A portion of the superabrasive side surface is covered by the protective layer and the protective layer is not formed over the chamfer. The method includes exposing at least a portion of the polycrystalline diamond element to a leaching solution. A polycrystalline diamond element has a polycrystalline diamond table that includes a leached volume extending from the superabrasive face to a portion of the chamfer proximate to the superabrasive side surface, and the leached volume does not substantially extend along the superabrasive side surface.