The invention described herein provides a method and material for creating tools surfaces from a granulated material comprised of a particulate and binding material in compositions and ratios described below. The granulated material may be formed using a number of methods and provides for the efficient repair of worn or damaged areas. Additionally, the granulated material may be used by placing it on the surface of a tooling encasement, or may be used by itself without any further structural support. The granulated material may also be used for both forming and trimming/machining of the part to desired tolerances.

The present invention describes a muscle enhancement device comprises a pad sandwiched between two pieces of fabric. The pad is surround by a transitional edge. When muscle enhancement device is being worn properly, the muscle enhancement device is changed from a relaxed state to a stretched state and pad provides a soft, comfortable diffused and obscure edge.

A method and a system for manufacturing a mold for creation of complex objects by controlling and moving two end effectors of a robotic system is provided. The two end effectors have a flexible cutting element attached to, and extending between, the two end effectors. The method includes the steps of: defining at least one surface representing the inner surface of the mold; dividing the surface into a number of segments represented by planar curves on the surface; for each planar curve, calculating at least one elastic curve representing the planar curve; for each calculated elastic curve, calculating a set of data corresponding to placement and direction of the two end effectors for configuring the flexible cutting element to a shape corresponding to the calculated elastic curve; and sequentially positioning the end effectors according to each set of data. The flexible cutting element thereby cuts the mold from a block.

An apparatus for manufacturing panels made of foamed plastic material includes a supporting framework for a device for feeding a plate-like element to be cut to at least one cutting station and a device for unloading the plate-like element cut into panels from the cutting station. The cutting station includes a supporting structure for at least one cutting wire that forms, along its own extension, a cutting portion designed to contact the plate-like element to be cut, a component for the relative motion of the cutting portion with respect to the plate-like element to be cut, there being also, upstream of each cutting station, an incision station having at least one first incision blade adapted to provide, at at least one face of the plate-like element to be cut, a respective incision at the region designed to be contacted by the cutting portion of the cutting wire.

A cutting machine having a first wheel pair and an opposite second wheel pair, an first vertical wheel, an opposite second vertical wheel, a first drive wheel, a second opposite drive wheel, and a single cutting blade, the first vertical and the second vertical wheels being configured to travel simultaneously and in a same horizontal direction, the first and the second wheel pairs being configured to travel simultaneously and in a same vertical direction, the first wheel pair having a first slanted wheel and the second wheel pair having a second slanted wheel, the single cutting blade being routed over all wheels such that at any moment during a travel of the single cutting blade while driven by the first and second drive wheels, a vertical blade portion extends between and can travel horizontally with the first vertical wheel and the second vertical wheel during vertical cutting and a horizontal blade portion extends between and can travel vertically with the first and second wheel pairs during horizontal cutting, wherein the slant of the first slanted wheel and the slant of the second slanted wheel prevents intersection of the horizontal blade portion and the vertical blade portion.

A cutting machine for cutting a foam product from a foam blank. The cutting machine has a blank holder adapted to receive the foam blank and a cutting blade. At least one of the blank holder and the cutting blade is mounted for movement relative to the other. The blank holder has a first component having a die projection formed on a front surface of the first component. A second component has a cutting surface and an aperture. A third component has a cutting surface and is locatable in the aperture. At least one of the first component and the second component is mounted for movement relative to the other between a first configuration, in which the first and second components are distal to one another, and a second configuration, in which the first and second components are proximal to one another.

Embodiments of the present disclosure generally relate to methods of manufacturing polishing platens for use on a chemical mechanical polishing (CMP) system and polishing platens formed therefrom. A method of manufacturing a polishing includes positioning a polishing platen on a support of a manufacturing system. The manufacturing system includes the support and a cutting tool facing there towards. Here, the polishing platen includes a cylindrical metal body having a polymer layer disposed on a surface thereof and the polymer layer has a thickness of about 100 ?m or more. The method further includes removing at least a portion of the polymer layer using the cutting tool to form a polishing pad-mounting surface. Beneficially, the method may be used to form a pad-mounting surface having a desired flatness or shape, such as a concave or convex shape.

Insulated, load bearing wall panels are machined from a raw foam slab of foam material. The raw foam slab is loaded into a Turcotte sculptor. The Turcotte sculptor is an elegant 36-axis machine that machines the raw foam slab into one or more insulated foam wall panels. The Turcotte sculptor, in particular, may accept very large 18?4?2 feet slabs of foam material. The Turcotte sculptor then individually commands and actuates any of 36 linear actuators to produce the one or more insulated foam wall panels. The Turcotte sculptor, within minutes, simultaneously machines the raw 18?4?2 foam slab into two (2) 9-feet tall wall panels for 9-feet ceilings. The Turcotte sculptor may easily machine other wall sizes. The Turcotte sculptor thus efficiently and quickly volume produces entire one-piece, single-height insulated wall panels at reduced cost and with outstanding energy performance.

The invention relates to a method for measuring a thickness (d) of a film (90) or sheet (90), wherein the film (90) or sheet (90) is cut as an article of manufacture made from a block material intended as a source material (80), in particular, from a block of foam. The source material has a source-material length (81, 85) extending in the longitudinal direction (x; x), a source-material width extending in the latitudinal direction (y) (82, 86) and a source-material height extending in the vertical direction (z) (83, 87). In this method, the source material is conveyed along the longitudinal direction (x; x) to a cutting unit (50) in order to cut the source material. The cutting unit (50) cuts the film (90) or sheet (90) out of the source material along the longitudinal direction (x; x). In addition, in order to determine the thickness (d) of the film (90) or sheet (90), the thickness (d) along the vertical direction (z) is determined. Furthermore, the invention relates to a system for manufacturing a film (90) or sheet (90), as well as a method for operating such a system.

A method, for segmenting a part (10) comprising a plurality of thin elements (12) separated by interstices (30), the thin elements being in the form of thin walls (14) having a thickness of less than 1 millimetre and/or thin strands having a cross-section of less than 4 square millimetres, comprises the following steps, in order: a) filling the interstices located between the thin elements of the part to be segmented with a filling material, b) segmenting the part into a plurality of portions by segmenting said thin elements, and c) removing the filling material from the segmented portions.