B27N1/003

BIOMASS-DERIVED POLYMER AND CELLULOSE MATERIAL COMPOSITION FOR INSULATION

An insulation composition including a biomass-derived polymer, a cellulose component, and a fire retardant applied to at least a portion of either or both of the biomass-derived polymer and the cellulose component. The biomass-derived polymer may be used to bind the cellulose component. The cellulose component may be fibers, cellulose dust, nanocrystalline structure, or a combination. The insulation composition may be formed into batts, assemblies, or boards. The insulation composition may be processed in the field by shredding to form loose fill insulation. The composition may be treated with one or more additives, including an expansion component selected to reduce the density of the composition.

Process for improved composite board manufacture

The invention is directed to a process for the manufacture of composite wood structures, which provides for increased production rates and machinability. More particularly, the process comprises combining wood particles with a composition comprising an aqueous protein and diluent dispersion.

COMPOSITE CELLULOSIC PRODUCTS AND PROCESSES FOR MAKING AND USING SAME
20240246860 · 2024-07-25 · ·

Composite cellulosic products and processes for making same. In some embodiments, the composite cellulosic product can include a plurality of cellulosic substrates and an at least partially cured binder. Prior to curing, the binder can include a mixture formed by combining magnesium oxide, water, and magnesium chloride. A weight ratio of the magnesium oxide to the magnesium chloride in the binder can be at least 2.2:1 to 8.5:1.

Process for Producing Wood-Based OSBs Having Reduced Emission of Volatile Organic Compounds (VOCs)
20190070747 · 2019-03-07 ·

A process for treating wood strands suitable for producing OSBs includes treating the wood strands in water at a temperature in the range from 50 C. to 100 C. The present invention likewise relates to a process for producing wood-based OSBs, in particular wood-based OSBs having reduced emission of volatile organic compounds (VOCs), including: a) production of wood strands from suitable timbers; b) treatment of at least part of the wood strands with water; c) drying of the wood strands which have been treated with the water; d) coating of the wood strands which have been treated with water and dried and coating of wood strands which have not been treated with water with at least one binder; e) scattering of the glue-coated wood strands on a conveyor belt; and f) pressing of the glue-coated wood strands to give a wood-based OSB.

PROCESS OF PRODUCING A LIGNOCELLULOSIC COMPOSITE, CORRESPONDING LIGNOCELLULOSIC COMPOSITE, AND USE THEREOF
20240269884 · 2024-08-15 ·

Described is a process of producing a multi-layer lignocellulosic composite comprising one or more lignocellulosic composite layers or a single-layer lignocellulosic composite, wherein a high-frequency electrical field is applied and wherein a binder comprising for hardening the binder via esterification at least one, two or more compounds having two or more hydroxy groups and additionally one, two or more compounds having two or more carboxyl groups is provided or prepared. Furthermore described is a lignocellulosic composite, which is preparable according to that process, a construction product comprising such lignocellulosic composite, the use of such lignocellulosic composite as a building element in a construction product and a binder or binder composition for producing a lignocellulosic composite.

PROCESS OF PRODUCING A LIGNOCELLULOSIC COMPOSITE, CORRESPONDING LIGNOCELLULOSIC COMPOSITE, AND USE THEREOF
20240262001 · 2024-08-08 ·

Described is a process of producing a multilayer lignocellulosic composite comprising one or more lignocellulosic composite layers or a single-layer lignocellulosic composite, wherein a high-frequency electrical field is applied and wherein a binder comprising for hardening the binder via esterification at least one, two or more compounds having two or more hydroxy groups and additionally one, two or more compounds having two or more carboxyl groups is provided or prepared. Furthermore described is a lignocellulosic com-posite, which is preparable according to said process, a construction product comprising such lignocellulosic composite and the use of such lignocellulosic composite as a building element in a construction product. Moreover is described a binder for producing a lignocellulosic composite.

PROCESS OF PRODUCING A LIGNOCELLULOSIC COMPOSITE, CORRESPONDING LIGNOCELLULOSIC COMPOSITE, AND USE THEREOF
20240262002 · 2024-08-08 ·

Described is a process of producing a multilayer lignocellulosic composite comprising one or more lignocellulosic composite layers or a single-layer lignocellulosic composite, wherein a high-frequency electrical field is applied and wherein a binder comprising for hardening the binder via esterification at least one, two or more compounds having two or more hydroxy groups and additionally one, two or more compounds having two or more carboxyl groups is provided or prepared. Furthermore described is a lignocellulosic composite, which is preparable according to said process, a construction product comprising such lignocellulosic composite and the use of such lignocellulosic composite as a building element in a construction product. Moreover is described a binder, for producing a lignocellulosic composite.

Wood Material Board with Reduced Emission of Volatile Organic Compounds (VOCs) and Method for the Production Thereof
20180345529 · 2018-12-06 ·

A method for producing wood material boards with reduced emission of volatile organic compounds (VOCs), including: a) producing woodchips from suitable timbers; b) heat-treating at least one portion of the woodchips at a temperature between 150 C. and 300 C. for a period of 1 to 5 hours; c) crushing the wood chips that are not heat-treated and at least one portion of the heat-treated woodchips by machining in order to obtain wood shavings or by solubilizing in order to obtain wood fibers; d) gluing the wood shavings or wood fibers with at least one binding agent; e) applying the glued wood shavings onto a transport belt while forming a multi-layered shavings cake or applying the glued wood fibers onto a transport belt while forming a single-layer fiber cake; and f) compressing the shavings cake or the fiber cake to form a wood material board.

Flexible high-density fiberboard and method for manufacturing the same

The present invention provides a flexible high-density fiberboard which is essentially free of formaldehyde and isocyanates and comprises 70 to 90% by weight of straw fibers, and 30 to 10% by weight of a thermoplastic elastomer and one or more optional additive(s). Furthermore, the present invention provides a method for manufacturing such a flexible high-density fiberboard comprising the steps of providing straw fibers, providing a thermoplastic elastomer in powder form, optionally providing one or more additive(s), dry mixing the straw fibers, the thermoplastic elastomer powder and optionally the one or more additive(s), such that a mixture comprising 70 to 90% by weight of the straw fibers, and 30 to 10% by weight of the thermoplastic elastomer and one or more of the optional additive(s) is obtained, extruding the obtained mixture at a temperature such that the thermoplastic elastomer powder is in a molten state, and pressing the extruded mixture.

OSB (Oriented Strand Board) Wood Material Panel Having Improved Properties and Method for Producing Same
20180319037 · 2018-11-08 ·

The invention relates to a method for producing OSB wood material panels, in particular OSB wood material panels having reduced emission of volatile organic compounds (VOCs), including the following steps: a) producing wood strands from suitable woods; b) torrefying at least some of the wood strands; c) glue-coating the torrefied wood strands and non-torrefied wood strands with at least one binder; d) scattering the glue-coated wood strands onto a conveyor belt; and e) pressing the glue-coated wood strands to form a wood material panel. The invention further relates to an OSB wood material panel that can be produced in accordance with said method and to the use of torrefied wood strands to reduce the emission of VOCs from OSB wood material panels.