Embodiments herein relate to a composite material including about 10 to 80 wt. % of a polymer phase, the polymer phase comprising a thermoplastic polymer with a density of less than about 1.9 g-m-2; and about 20 to 90 wt. % of a dispersed mixed particulate phase, the dispersed mixed particulate phase comprising a mixed particulate and about 0.005 to 8 wt. % of a coating of at least one interfacial modifier. The mixed particulate including a portion of a reinforcing fiber and a portion of a particle. The composite material having a Young's modulus of greater than 700 MPa. In various embodiments, structural building components made from the composite are included as well as additive manufacturing components made from the composite. Other embodiments are also included herein.

Embodiments herein relate to a composite material including about 10 to 80 wt. % of a polymer phase, the polymer phase comprising a thermoplastic polymer with a density of less than about 1.9 g-m-2; and about 20 to 90 wt. % of a dispersed mixed particulate phase, the dispersed mixed particulate phase comprising a mixed particulate and about 0.005 to 8 wt. % of a coating of at least one interfacial modifier. The mixed particulate including a portion of a reinforcing fiber and a portion of a particle. The composite material having a Young's modulus of greater than 700 MPa. In various embodiments, structural building components made from the composite are included as well as additive manufacturing components made from the composite. Other embodiments are also included herein.

A manufacturing process for manufacturing wood products with acoustic dampening properties. A noise-dampening polymer is introduced in-line in the manufacturing process to achieve higher acoustic performance. The polymer can be a viscoelastic polymer which is added during blending of the lignocellulosic strands prior to mat formation, or sprayed or otherwise coated on the lignocellulosic strands during mat formation, prior to formation of any boards or panels.

A method of extrusion additive manufacturing for veneer applications may include, but is not limited to, loading material into an extruder, generating a mixture from the material, and fabricating the veneer product. Fabricating the veneer product may include depositing a first portion of the mixture on a working surface of the extruder, actuating the working surface, and depositing an additional portion of the mixture on the working surface of the extruder proximate to the first position of the mixture deposited on the working surface. Where the first portion of the mixture and the additional portion of the mixture form a first layer of the veneer product, fabricating the veneer product may include actuating a nozzle of the extruder and depositing an additional layer of the mixture on the first layer of the veneer product. The material may include wood product and a binder.

An improved blending apparatus for manufactured wood products with a rotating blending drum or cylinder with a pattern of alternating flights of different configurations extending from the interior of the drum. The flights lift the strands as the drum rotates to different heights before the strands free-fall back to the bottom of the drum. One flight is shorter, and may be trapezoidal in cross-section. The second flight is taller, and may have a “bull-nose” configuration with substantially vertical sides. During operation, the design of the bull-nose flight tends to hold more strands and to carry them closer to the top of the drum before the strands drop and fall. In contrast, the shorter height and angled sides of the trapezoidal flight tends to hold fewer strands and to not carry them as high along the side before strands drop and fall. The alternating pattern causes a more consistent and dispersed fall of strands as the drum rotates, resulting in a significantly larger and more consistent amount of the sprayed adhesives and waxes being applied to the strands, and not passing through gaps to build up on the drum wall.

Present invention is related to an adhesive, a production method of a wood board using the adhesive and product thereof. The adhesive of the disclosure comprises an organic material, an inorganic material, a curing agent and a catalyst. The said adhesive is able to bond the wood material, especially recycled wood material perfectly. The wood material is not necessary to have any pretreatment like removing color, pigment or plastic lining so as to be introduced to the film process directly. After breaking and adjusting the moisture content of the wood material, it can be mixed with the adhesive of the present invention and hard pressed into wood product with good duration and quality. The adhesive and the production method of wood board provided by the present invention is able to ameliorate the problem of the conventional water based adhesive to save energy and processing time.

Present invention is related to an adhesive, a production method of a wood board using the adhesive and product thereof. The adhesive of the disclosure comprises an organic material, an inorganic material, a curing agent and a catalyst. The said adhesive is able to bond the wood material, especially recycled wood material perfectly. The wood material is not necessary to have any pretreatment like removing color, pigment or plastic lining so as to be introduced to the film process directly. After breaking and adjusting the moisture content of the wood material, it can be mixed with the adhesive of the present invention and hard pressed into wood product with good duration and quality. The adhesive and the production method of wood board provided by the present invention is able to ameliorate the problem of the conventional water based adhesive to save energy and processing time.

The invention relates to systems and techniques for manufacturing articles containing cellulosic material, a tackifier, and a binder, and related processes of making and using the cellulosic articles. In particularly exemplary embodiments, the manufactured articles are door skins, sometimes known as door facings, and doors made from the door skins. The article contains a lipophilic cellulosic material, a tackifier, and a binder.

The method relates to a method for producing a wood material panel. The method includes the following steps: (a) scattering a multitude of wood particles to produce a particulate cake, (b) applying an adhesive to at least some of the wood particles during the scattering and/or prior to the scattering, and (c) pressing of the particulate cake under high pressure and at a high temperature, wherein a quantity of adhesive that is applied to the wood particles is varied depending on its anticipated position in the particulate cake.

The present invention relates to a wooden material panel, in particular a wood-plastic composite material, including particles of wood and at least one plastic that is functionalized with at least one organic compound. At least one decorative layer is provided on at least one side of the wooden material panel.