A thermosetting resin composition for a friction material includes a thermosetting resin and a lignocellulose nanofiber dispersed in the thermosetting resin. A method for producing a thermosetting resin composition for a friction material includes a first step and a second step. In the first step, a plant-based biomass containing a lignocellulose is mixed with a dispersion medium to obtain a mixture thereof, and the mixture is subjected to a defibration treatment to obtain a slurry of a lignocellulose nanofiber. In the second step, phenol is reacted with an aldehyde in the presence of an acid catalyst to obtain a thermosetting resin, and the slurry is added to the thermosetting resin. The lignocellulose nanofiber is dispersed in the thermosetting resin while removing the dispersion medium and unreacted phenol.

There is provided a sheet manufacturing apparatus that is capable of manufacturing a sheet having a predetermined color, the apparatus including: a plurality of resin cartridges that store a plurality of colored resins, respectively; a resin supply unit that supplies a resin from one or the plurality of resin cartridges to a predetermined raw material in a predetermined step of manufacturing a sheet; and a controller that selects a resin cartridge, which is a supply source of a resin, when the resin supply unit supplies the resin, and performs setting related to a supply amount of a resin for each of the selected resin cartridges, based on setting related to a color of a sheet to be manufactured.

Anthropogenic derivatives of native lignin are disclosed, having specific viscoelastic metrics which selectively facilitate the processing of these lignin derivatives into particular finished products. Such lignin derivatives are characterized by rheological metrics that include minimum storage modulus (G′.sub.min), onset of softening temperature (T.sub.1), and/or cross-over temperature (T.sub.2) from predominately viscous to predominately elastic behaviour.

Binders, methods for making same, and methods for making composite lignocellulose products therefrom. The binder can include about 30 wt % to about 40 wt % of solids that include a urea-modified aldehyde-based resin; about 0.1 wt % to about 3 wt % of solids that include an isocyanate-based resin; about 0.1 wt % to about 12 wt % of an extender; and about 50 wt % to about 62 wt % of water, where all weight percent values are based on a total weight of the binder. The binder can have a sodium hydroxide equivalent weight alkalinity of about 3 wt % to about 9 wt %.

The present disclosure relates to a hollow board 1 with first and second main surface layers 3, 5. A plurality of distance elements connecting the first and second main surface layers and maintain a predetermined distance there between. The main surface layers include at least a layer of high-density fiber, HDF, board, and a plurality of distance elements are distributed in the space between the main surface layers, and at least some comprise at least one elongate HDF board strip 15 which is oriented such that its longitudinal edges interconnect the first and second main surface layers 3, 5. The HDF boards of the surface layers and of the at least some of the distance elements comprise wood particles bonded by a resin including an isocyanate, such as methylene diphenyl di-isocyanate, MDI.

A method or process for a wood adhesive system comprising polymeric diphenylmethane diisocyanate (pMDI) in combination with a functionalized oil. The wood adhesive system may be used in the manufacturing of engineered wood products, such as oriented-strand board, which typically are produced by various primary, and sometimes secondary, pressing processes. This combination provides an adhesive with reduced usage of pMDI while maintaining adhesive performance. The functionalized oil may be a modified vegetable oil, including, but not limited to, a soy oil chemically modified to incorporate hydroxyl groups, or amine groups, to its molecular chains.

A non-carbohydrate polyhydroxy component(s) is used in a binder composition to facilitate manufacture of wood particle boards.

The present invention relates to a new aqueous curable binder composition comprising a polyphenolic macromolecular compound which bears a multitude of catechol radicals (dihydroxybenzene), preferably lignosulfonate salts and condensed tannins and mixtures thereof, and a polyamine functional compound comprising primary and/or secondary and/or tertiary and/or quaternary amine functional groups, suitable for bonding particulate matter, such as fibers, more particulary mineral wool fibers, or particles, such as wood particles.

A method of manufacturing a building panel (10). The method includes applying a first binder and free lignocellulosic or cellulosic particles on a first surface of a carrier for forming a first layer (11), applying a second binder and free lignocellulosic or cellulosic particles on the first layer (11) for forming a second layer (12), wherein the first binder is different from the second binder, and applying heat and pressure to the first and second layers (11, 12) to form a building panel. Also, such a building panel (10).

A binder has at least one isocyanate and at least one biopolymer mixed with water. The biopolymer may be a biopolymer nanoparticle or cooked and chemically modified starch. Optionally, the binder may also include urea. The biopolymer and water are mixed, and the isocyanate is added to the mixture. The binder may have a viscosity that is suitable for being sprayed on a substrate to make a composite material, for example a viscosity of 700 cP or less or 500 cP or less at 40 C. The substrate may be wood, another lignocellulosic material, or synthetic or natural fibers. In particular examples, the binder is used to make no added formaldehyde wood composites including particle board and fiberboard. Alternatively, the binder may have a higher viscosity and be used to make plywood.