In a stack of composite wood boards, the wood boards comprise wood particles and an organic binder.

The present invention relates to a water-soluble pre-reacted binder composition, a method of its manufacture, a use of said pre-reacted binder composition, a method of manufacturing a collection of matter bound by a polymeric binder, a binder solution or dispersion comprising said pre-reacted binder composition, as well as products comprising the pre-reacted binder composition in a cured state.

The present invention provides a chlorinated poly(propylene carbonate)/biomass composite material, comprising 3 wt % to 57 wt % of a chlorinated poly(propylene carbonate); 40 wt % to 94 wt % of a biomaterial; 2 wt % to 20 wt % of a rosin or a rosin derivative; 0 wt % to 1 wt % of an antioxidant; and 0 wt % to 5 wt % of a filler, wherein a sum of amounts of all components is 100 wt %. The chlorinated poly(propylene carbonate) functions as a binder, and plays an important role in the moisture resistance of the composite material. The rosin or the rosin derivative functions as a viscosifier and a lubricant, and can also improve the moisture resistance and mechanical property of the composite material. Under the synergistic effect of the above components, the composite material obtained in the present invention is excellent in both mechanical property and moisture resistance. Further, because the starting materials comprise a larger amount of biomass materials, the cost thereof is low, and because the starting materials contain no formaldehyde, benzene and the like, the material is environment friendly.

The present invention relates to improved curable binder compositions comprising cellulose hydrolysate sugars and an inorganic ammonia salt, products making use thereof and a process for making such products. The invention binders show improved bond strength under dry and wet conditions.

Binder compositions and methods for making and using same are provided. In at least one specific embodiment, the binder composition can include at least one unsaturated compound having two or more unsaturated carbon-carbon bonds and at least one free radical precursor. At least one of the unsaturated carbon-carbon bonds can be a pi-bond that is not conjugated with an aromatic moiety and can be capable of free radical addition. The free radical precursor can be present in an amount of about 7 wt % to about 99 wt %, based on the weight of the one or more unsaturated compounds.

The present disclosure relates to a hollow board 1 with first and second main surface layers 3, 5. A plurality of distance elements connecting the first and second main surface layers and maintain a predetermined distance there between. The main surface layers include at least a layer of high-density fiber, HDF, board, and a plurality of distance elements are distributed in the space between the main surface layers, and at least some comprise at least one elongate HDF board strip 15 which is oriented such that its longitudinal edges interconnect the first and second main surface layers 3, 5. The HDF boards of the surface layers and of the at least some of the distance elements comprise wood particles bonded by a resin including an isocyanate, such as methylene diphenyl di-isocyanate, MDI.

A composite wood panel is manufactured from thin wood laminae cut from wood unsuitable for peeler logs or dimensional lumber. A cold set adhesive is applied to the wood laminae and they are formed into a randomly oriented mat that is cold rolled into a thin, pliable cold rolled stock that can be corrugated. A hot set adhesive may also be applied to the laminae to improve strength of the composite wood panel. The hot set adhesive is set in a hot press after the cold rolled stock is produced.

Engineered wood products and binder compositions are provided. In preferred embodiments, the engineered wood products include wax. Methods are also provided for formulating binders for wood comprising unmodified soy flour and synthetic adhesives. The soy-based formulations are prepared by mixing unmodified soy flour with the synthetic adhesive prior to application to the wood or by adding them sequentially to the wood. The present invention provides adequate bonding at reduced cost.

The invention is directed to a process for the manufacture of composite wood structures, which provides for increased production rates and machinability. More particularly, the process comprises combining wood particles with a composition comprising an aqueous protein and diluent dispersion.

The present disclosure relates to a natural fiber plastic composite precursor material comprising 80-95% (w/w) cellulosic fibers having an average fiber length less than 1 mm, 3-7% (w/w) coupling agent, 0-7% (w/w) thermoplastic polymer, and 0-1% (w/w) lubricant and/or wax, wherein the material is in form of pellets having a bulk density in the range of 300-700 g/l, and to a method for preparing thereof. The present disclosure also relates to a method for preparing a natural fiber plastic composite product.