A novel green manufacturing process for medium and high-density fiberboard (MDF and HDF) production is disclosed, where the green manufacturing process refers to a novel low-emitting manufacture of MDF and HDF in terms of HAP emission. The novel manufacturing process comprises a preconditioning unit operation for raw wood furnish material, where blends comprising two or more woody materials having disparate moisture contents are held in a preconditioning vessel for up to 48 hours under controlled temperature conditions, where the moisture content is homogenized to produce a blend having substantially uniform moisture content. The blend is preconditioned in the novel manufacturing process to facilitate moisture homogenization kinetics, and to uniformly increase the material temperature above the lignin glass transition temperature. Subsequent process steps, such as defibration and fiber drying, require lower temperatures to produce and dry wood fiber, thus lowering HAPs emission.

A novel green manufacturing process for medium and high-density fiberboard (MDF and HDF) production is disclosed, where the green manufacturing process refers to a novel low-emitting manufacture of MDF and HDF in terms of HAP emission. The novel manufacturing process comprises a preconditioning unit operation for raw wood furnish material, where blends comprising two or more woody materials having disparate moisture contents are held in a preconditioning vessel for up to 48 hours under controlled temperature conditions, where the moisture content is homogenized to produce a blend having substantially uniform moisture content. The blend is preconditioned in the novel manufacturing process to facilitate moisture homogenization kinetics, and to uniformly increase the material temperature above the lignin glass transition temperature. Subsequent process steps, such as defibration and fiber drying, require lower temperatures to produce and dry wood fiber, thus lowering HAPs emission.

The present invention relates to a multi layer particle board comprising at least one core layer and two surface layers, the core layer particles being bonded by a resin binder other than a carbohydrate based binder resin, and the surface layer particles being bonded by a carbohydrate based resin, and to a process for making same.

The present invention relates to a multi layer particle board comprising at least one core layer and two surface layers, the core layer particles being bonded by a resin binder other than a carbohydrate based binder resin, and the surface layer particles being bonded by a carbohydrate based resin, and to a process for making same.

The present invention relates to a method of manufacturing a cellulose product having a flat or non-flat product shape by a pressure moulding apparatus comprising a forming mould. The forming mould has a forming surface defining said product shape, The method comprises the steps of:

arranging a cellulose blank containing less than 45 weight percent water in said forming mould; heating said cellulose blank to a forming temperature in the range of 100° C. to 200° C.; and pressing said cellulose blank by means of said forming mould with a forming pressure acting on the cellulose blank across said forming surface, said forming pressure being in the range of 1 MPa to 100 MPa.

The present invention relates to a method of manufacturing a cellulose product having a flat or non-flat product shape by a pressure moulding apparatus comprising a forming mould. The forming mould has a forming surface defining said product shape, The method comprises the steps of:

arranging a cellulose blank containing less than 45 weight percent water in said forming mould; heating said cellulose blank to a forming temperature in the range of 100° C. to 200° C.; and pressing said cellulose blank by means of said forming mould with a forming pressure acting on the cellulose blank across said forming surface, said forming pressure being in the range of 1 MPa to 100 MPa.

A synthetic wood, systems and methods for producing the synthetic wood as an alternative to naturally grown wood or plant cellulose includes forming and processing bacterial cellulose. The resulting synthetic wood is stable at room temperature and exhibits a hardness similar to naturally grown wood or plant cellulose products obtained from high-value wood subject to deforestation.

A building panel with a surface layer including a wood veneer, a wood fibre based core and a sub-layer between the surface layer and the core. The sub-layer includes wood fibres and a binder. The surface layer has surface portions including material from the sub-layer. The surface portions including material from the sub-layer extend into the wood veneer.

A particle or particles of cellulosic wood pulp fibers having a top and bottom face and a hexagonal perimeter, and methods of using it.

A particle or particles of cellulosic wood pulp fibers having a top and bottom face and a hexagonal perimeter, and methods of using it.