The present invention relates to a method of manufacturing a cellulose product having a flat or non-flat product shape by a pressure moulding apparatus comprising a forming mould. The forming mould has a forming surface defining said product shape, The method comprises the steps of: arranging a cellulose blank containing less than 45 weight percent water in said forming mould; heating said cellulose blank to a forming temperature in the range of 100 C. to 200 C.; and pressing said cellulose blank by means of said forming mould with a forming pressure acting on the cellulose blank across said forming surface, said forming pressure being in the range of 1 MPa to 100 MPa.

A method for manufacturing a cellulose product, comprising the steps: dry forming a cellulose blank in a dry forming unit; arranging the cellulose blank in a forming mould; heating the cellulose blank to a forming temperature in the range of 100 C. to 200 C.; and pressing the cellulose blank in the forming mould with a forming pressure of at least 1 MPa.

A method for manufacturing a cellulose product, comprising the steps: dry forming a cellulose blank in a dry forming unit; arranging the cellulose blank in a forming mould; heating the cellulose blank to a forming temperature in the range of 100 C. to 200 C.; and pressing the cellulose blank in the forming mould with a forming pressure of at least 1 MPa.

The present disclosure relates to a hollow board 1 with first and second main surface layers 3, 5. A plurality of distance elements connecting the first and second main surface layers and maintain a predetermined distance there between. The main surface layers include at least a layer of high-density fiber, HDF, board, and a plurality of distance elements are distributed in the space between the main surface layers, and at least some comprise at least one elongate HDF board strip 15 which is oriented such that its longitudinal edges interconnect the first and second main surface layers 3, 5. The HDF boards of the surface layers and of the at least some of the distance elements comprise wood particles bonded by a resin including an isocyanate, such as methylene diphenyl di-isocyanate, MDI.

The present disclosure relates to a hollow board 1 with first and second main surface layers 3, 5. A plurality of distance elements connecting the first and second main surface layers and maintain a predetermined distance there between. The main surface layers include at least a layer of high-density fiber, HDF, board, and a plurality of distance elements are distributed in the space between the main surface layers, and at least some comprise at least one elongate HDF board strip 15 which is oriented such that its longitudinal edges interconnect the first and second main surface layers 3, 5. The HDF boards of the surface layers and of the at least some of the distance elements comprise wood particles bonded by a resin including an isocyanate, such as methylene diphenyl di-isocyanate, MDI.

A method for processing planar material webs made of a fiber-containing material is disclosed. The planar material webs are fed as material web portions or endless material web, for the production of three-dimensional products. Before a material web is pressed for shaping, the material web is preformed three-dimensionally by deforming the material web in at least one direction substantially without stretching or compressing.

A method for manufacturing three-dimensional products with at least one inclined product portion made of a fiber-containing material using at least one forming tool and a forming tool are described. Vibrations are introduced via a device and this results in an improved compression of fiber-containing material in the region of inclined portions.

A fiber capsule and a method of compression molding a fiber-based packaging capsule, includes the steps: a raw capsule of a loosely bonded fiber mat is formed, which capsule has an opening; the raw capsule of the loosely bonded fiber mat is positioned on the inside of a substantially rigid mold having inner surfaces defining the molded outer surfaces of the fiber-based packaging capsule; the loosely bonded fiber mat is compression molded by the insertion of a pressurizable compression member through the opening. The pressing device is pressurized at a temperature of 150-250 degrees C.. The compression molding takes place by reshaping the reshaping pressing device and pressing the inside of the capsule against the inner surfaces of the rigid mold so that a cohesive fiber-based packaging capsule is obtained.

A fiber capsule and a method of compression molding a fiber-based packaging capsule, includes the steps: a raw capsule of a loosely bonded fiber mat is formed, which capsule has an opening; the raw capsule of the loosely bonded fiber mat is positioned on the inside of a substantially rigid mold having inner surfaces defining the molded outer surfaces of the fiber-based packaging capsule; the loosely bonded fiber mat is compression molded by the insertion of a pressurizable compression member through the opening. The pressing device is pressurized at a temperature of 150-250 degrees C.. The compression molding takes place by reshaping the reshaping pressing device and pressing the inside of the capsule against the inner surfaces of the rigid mold so that a cohesive fiber-based packaging capsule is obtained.

The present invention relates to a method of manufacturing a cellulose product having a flat or non-flat product shape by a pressure moulding apparatus comprising a forming mould. The forming mould has a forming surface defining said product shape, The method comprises the steps of:

arranging a cellulose blank containing less than 45 weight percent water in said forming mould; heating said cellulose blank to a forming temperature in the range of 100 C. to 200 C.; and pressing said cellulose blank by means of said forming mould with a forming pressure acting on the cellulose blank across said forming surface, said forming pressure being in the range of 1 MPa to 100 MPa.