Methods and apparatus to remove gas and vapor from a panel for a decorative layer are disclosed. An example apparatus includes a first press plate of a hot press to engage a first surface of a panel. The hot press is to apply heat to the panel via the first press plate to cure resin of the panel. A first portion of the first press plate is composed of a permeable material to remove at least one of gas or vapor from the panel to deter the at least one of gas or vapor from exerting a pressure on a decorative layer to be coupled to the panel to deter separation of a portion of the decorative layer from the panel.

A method of producing a veneered element, including providing a substrate, applying a sub-layer on a surface of the substrate, applying a veneer layer on the sub-layer, and applying pressure to the veneer layer and/or the substrate, such that at least a portion of the sub-layer permeates through the veneer layer. Also, such a veneered element.

Disclosed herein are composite materials comprising a fibrous material and from 1% to 50% of a binding material, by weight of the composite material. Also disclosed herein are methods for making and using the same.

The invention relates to a process for forming a wood-base product comprising the steps of a) providing particles of wood, b) resinating the particles of wood with a binder, c) compressing the resinated particles of wood to form a wood-base product, wherein before, during or after step b) the particles of wood and/or the binder are brought into contact with a broken dispersion. The invention also relates to the use of a polyfunctional compound as demulsifier for breaking a wax-containing dispersion containing an aqueous phase as continuous phase, a disperse phase containing wax and at least one emulsifier. The invention further relates to a broken dispersion for hydrophobicizing lignocellulose-containing material, wherein the broken dispersion is obtainable by mixing at least mixed a wax-containing dispersion A) containing the following components: i) at least one aqueous phase as continuous phase, ii) at least one disperse phase containing wax, and iii) at least one emulsifier, with a demulsifier B) having at least one functional group. The invention additionally relates to a two-component system (kit-of-parts) containing at least two components A and B: a wax-containing dispersion A) containing at least one aqueous phase as continuous phase, at least one disperse phase containing wax, and at least one emulsifier, and a demulsifier B) having at least one functional group for breaking the wax-containing dispersion.

Wax compositions are provided with improved properties for candles and candle jars. The candle wax composition includes a major amount of a foots oil and minor amount of a 600N slack wax. In one form, the foots oil is a 150N foots oil that is included in the composition at from 70 to 80 weight % of the composition and the 600N slack wax is included in the composition at from 20 to 30 wt % of the composition. The candle wax composition provides substantially no oil bleed and a smooth surface appearance with improved burning properties in terms of soot production, wax consumption, melt pool depth and flame height.

A floor board including a decorative surface layer applied to a substrate, where the substrate has MDF or HDF material at a side edge thereof, where the side edge is treated both with an impregnation agent and/or a sealing agent based on a superabsorbing material. Also a method for manufacturing such floor boards.

The present disclosure is directed to molded door skins and methods of making. Methods include providing an at least partially consolidated flat wood composite blank. Methods further include positioning a stretchable film on an outer surface of the blank, and pressing the blank and the stretchable film together in a heated press to form the molded door skin. The molded door skin has a first surface and a second surface recessed relative to the first surface by a predetermined distance. A third planar portion extends between first and second planar portions at an angle in a range of 100 degrees and 120 degrees. Cracks or voids formed in the outer surface of the blank during the pressing are filled with the stretchable film such that an outer surface of the molded door skin is substantially or entirely crack and void free.

A composite wood panel is manufactured from thin wood laminae cut from wood unsuitable for peeler logs or dimensional lumber. A cold set adhesive is applied to the wood laminae and they are formed into a randomly oriented mat that is cold rolled into a thin, pliable cold rolled stock that can be corrugated. A hot set adhesive may also be applied to the laminae to improve strength of the composite wood panel. The hot set adhesive is set in a hot press after the cold rolled stock is produced.

The invention relates to a method for foaming chipboard with tubes including a board body interspersed by tubes and having an upper and a lower face includes the steps of providing a corresponding chipboard with tubes, defining one or more machining regions on the upper and/or lower face of the chipboard with tubes, machining the machining regions.

In order to provide a method for foaming chipboard with tubes and a chipboard with tubes having foamed tubes that can be used in a simple, flexible, and cost-effective manner while also being highly robust, a foam-forming material is introduced at least in portions of at least one of the above-mentioned tubes in the machining region in order to locally reduce the difference in density between the tubes and the board body. The invention further relates to the use of a device for foaming tubes of a chipboard with tubes.

A blended wood interior trim molding assembly (e.g., a blended wood interior door stop assembly) can include a first layer of engineered wood material having a first, generally rectangular cross-sectional thickness, and a second layer of wood material having a second, generally rectangular cross-sectional thickness. The second layer of wood material is joined to the first layer of engineered wood material at a planar interface. Together, the first layer of engineered wood material and the second layer of wood material have a total thickness, with the second, generally rectangular cross-sectional thickness being greater than or equal to at least about fifteen percent (15%) of the total thickness of the first layer of engineered wood material and the second layer of wood material.