A device and a method for heating and curing artificial stone with microwave are provided. The device includes a microwave curing cavity, within which an incompletely cured artificial stone is placed, and microwave is used to heat the artificial stone to completely cure the artificial stone; wherein, a frequency of the microwave is in a range of 3001120 MHz. The present disclosure provides a separately designed microwave curing cavity, and utilizes 3001120 MHz microwave having a large penetrating depth, to realize a rapid curing of a large-sized artificial stone.

The present invention provides an apparatus for manufacturing artificial marble including a granite soil storage unit for supplying a granite soil; a granite soil heating unit for heating the soil; a resin storage unit for storing a thermoplastic polyurethane (TPU) resin; a mixing-transporting unit for accommodating the resin and the heated granite soil therein and melting and mixing them to produce and simultaneously transport an artificial marble slurry; a material guide unit for guiding the soil and the resin into the mixing-transporting unit; a discharge unit for discharging the slurry; a mold supply unit for continuously supplying a mold for accommodating and molding the slurry; a mold guide unit for guiding the mold to accommodate the slurry; a forming unit for forming an artificial marble by applying vibration and pressure to the slurry; an extraction unit for extracting the mold; and a lamination unit for laminating and storing the mold extracted.

A method of manufacturing an artificial stone slab with veins comprises preparing a moldable hardenable fluid mixture of a first material (11); pouring the mixture into a mold (20) an upper face being exposed; engraving the exposed upper face with a predefined precise pattern of grooves (30) coinciding with a pattern of thin veins to be obtained; impregnating at least the inner faces (31) of the grooves (30) with a moldable hardenable fluid mixture of a second material (12), the color of both materials being different; causing the collapse and closure of the grooves, a visible pattern of thin veins of a second material with a natural look being left behind; curing the artificial stone slab by subjecting it to vibration, compression and vacuum until the fluid mixtures of the first material and of the second material are hardened.

A compression device, means for controlling the compression device, a drum having an inner chamber, means for rotating the drum, and first and second delivery devices for delivering first and second materials into the inner chamber of the drum while the drum is rotating. The compression device compresses the first and second material in the inner chamber of the drum while the drum is rotating about the center of the drum in response to the means for controlling the compression device. The apparatus may include a stirring device; and a means for controlling the stirring device; wherein the stirring device is configured with respect to the drum so that the stirring device can be moved up and down to a desired depth within the drum and rotates within the inner chamber of the drum to stir the first and second materials in the drum while the drum is rotating.

This invention is an additively manufactured wall panel using computer aided design (CAD) and computer aided manufacturing (CAM) to design and manufacture multi-colored and multi-layered wall panels. This results in a variety of highly attractive, multi-colored wall panel faces ranging from brick, colored grout lines and multi-colored stones to multi-colored geometric designs. The design and manufacturing process greatly reduces the amount of precast cementitious materials by efficiently using higher quality materials. This reduces cost and weight while simultaneously producing a much more comprehensive, multi-functional wall panel complete with an interior frame, exterior insulation and an air, vapor and moisture barriers.

A method for manufacturing an engineered stone, the method including: providing a mixture comprising at least a stone or stone like material and a binder; compacting the mixture; curing the binder; and further comprising printing a printed pattern on at least a top surface of the engineered stone.

Presented and described is a method for manufacturing concrete elements having at least one concrete layer, wherein concrete for at least one element is introduced into a mould, the concrete is compacted by vibration and/or by tamping and subsequently cures, wherein to the concrete layer, prior to compaction, at least one portion of a granular material is applied by means of an application device, where the concrete introduced into the mould has a water/binder (w/b) ratio of 0.30 to 0.50 prior to curing and where as granular material a material is used comprising (a) a scatter component having an average particle diameter of 0.1 to 5 mm in an amount of 65 to 95 wt % and (b) binder in an amount of 5 to 35 wt %, based in each case on the overall composition of the granular material.

Systems and methods of thermoforming stone slabs are provided, such as by heating a stone slab while forming it to a mold. Curved stone slabs may be produced having low radii of curvature.

This document describes systems and processes for forming synthetic molded slabs, which may be suitable for use in living or working spaces (e.g., along a countertop, table, floor, or the like).

An interlayer mixing apparatus for texturing man-made stone slabs has a pressing assembly, a coloring component, a stirring assembly, a moving assembly, and a control system. A conveyor belt sequentially conveys a slab to working areas of the pressing assembly, the coloring component, and the stirring assembly which are separately connected to the control system. The pressing assembly presses the slab before the pigment and the slab are stirred, so that the texture boundary on the final product is clearer and more complete. The control system moves the moving assembly to position the stirring assembly according to a texture route, while the stirring assembly performs stirring on a part of the surface of the slab, to stir a pigment layer with a raw material layer on the slab.